A HLW, muna sake ma'anar kwarewa a ayyukan juya CNC, ta amfani da fasaha ta zamani, ƙwarewar injiniya, da jajircewa marar gajiyawa ga inganci. A matsayin amintaccen mai samar da mafita na injin daidaitacce, ƙwarewarmu a juya CNC an tsara ta ne don biyan buƙatun da suka fi ƙalubale a masana'antu a duk faɗin duniya—daga manyan ayyukan samarwa zuwa samfuran gwaji na musamman da ƙera sassa masu rikitarwa. Ta hanyar haɗa tsarin injin haɗe-haɗe na zamani tare da tsauraran matakan kula da inganci, muna samar da sassa da suka zarce tsammani a daidaito, ɗorewa, da aiki, yayin da muke rage farashi da gajarta lokacin isarwa.
Menene juya CNC?
Juya CNC shi ne Tsarin kera ta hanyar cirewa wanda ke sauya kayan albarkatu (galibi sandar ƙarfe, guntun ƙarfe, ko bututu) zuwa sassa masu daidaito na juyawa. Aikin yana haɗa da ɗaure kayan aiki a cikin sandar juyawa mai daidaito, wadda ke juyawa a saurin da aka sarrafa (daga 1,000 zuwa 10,000 RPM, gwargwadon nau'in kayan da buƙatun sashi). Turret da kwamfuta ke sarrafawa—wacce ke dauke da kayan yankan musamman (misali, karbai, masu ƙusoshin lu'u-lu'u, ko ƙarfe mai saurin gudu)—tana cire ƙarin kayan daga wurin aikin da ke juyawa don ƙirƙirar siffofin da ake so.
Muhimman fasaloli da za a iya samu ta hanyar juya CNC sun haɗa da:
- Siffofin waje: zaren, ramuka, gurbin, siffofi, radii, da raguwa.
- Siffofin ciki: ramuka, ramuka marasa fita, ramuka masu faɗaɗa, da zaren ciki.
- Fayilolin rikitarwa: siffofi masu daidaito da marasa daidaito (tare da damar layuka da yawa).
- Kammala saman: Kammala masu daidaito tare da ƙimar Ra har zuwa ƙasa da 0.2 μm (wanda sau da yawa ke kawar da buƙatar ƙarin sarrafawa).
Ba kamar juyawa da hannu ba, juyawar CNC tana dogara ne akan tsarin ƙira ta kwamfuta (CAD) da tsarin kera ta kwamfuta (CAM) don sarrafa motsin kayan aiki ta atomatik, yana tabbatar da daidaito mai ɗorewa a kowane sashi. Cibiyoyin juyawa na ci gaba na HLW suna tallafawa Sarrafa injin a kan axis huɗu da axis biyar, yana ba mu damar samar da siffofi marasa daidaito (misali, fuskoki murabba'i, hako rami-tsallaka, ko ramuka masu kusurwa) waɗanda injin nika na gargajiya ba zai iya samarwa ba—wanda ke faɗaɗa iyakar yiwuwar aikace-aikace.
Me ya sa zaɓi HLW CNC Turning?
HLW ta fito fili a matsayin jagora a fannin juya CNC saboda dalilai da suka fi muhimmanci ga abokan cinikinmu: amintuwa, sassauci, da ƙima. Ga abin da ke bambanta ayyukanmu:
1. Daidaito marar misaltuwa da daidaiton girma
An daidaita cibiyoyin juya CNC ɗinmu don cimma Daidaito mai matuƙar ƙanƙanta har ±0.001 mm (0.00004 inci), yana cika mafi tsauraran ƙa'idodin masana'antu (misali, ISO 2768 don juriya ta gabaɗaya, ASME Y14.5 don ƙayyadaddun girman siffa). Ta hanyar haɗa software na CAD/CAM (Siemens NX, Fanuc CAM) da tsarin aunawa na laser a ainihin lokaci, muna kawar da kuskuren ɗan adam kuma muna tabbatar da cewa kowane sashi ya bi daidai ƙayyadaddun ƙira. Wannan daidaito yana da matuƙar muhimmanci ga masana'antu kamar na sararin samaniya, na'urorin likita, da masana'antar motoci, inda gazawar sashi na iya haifar da mummunan sakamako.
2. Babban inganci ga duk matakan samarwa
Ko kuna buƙatar samfuran gwaji guda 10 ko sassa 100,000 na samarwa, HLW yana inganta inganci:
- Samfuri mai yawan gaskeAn sanye su da na'urorin ciyar da sandar atomatik (har zuwa ƙarfin sandar ƙafa 12) da na'urorin robot na ɗora sassa; layukanmu suna aiki awanni 24 a rana, kwanaki bakwai a mako ba tare da tsoma bakin ɗan adam ba, suna rage lokacin zagaye har zuwa 30% idan aka kwatanta da sarrafa kayan gargajiya.
- Masu ƙaramin adadi da na musammanTsarinmu mai sassauci da saurin shirye-shirye suna ba da damar kammala aiki cikin sauri (kamar sa'o'i 24–48 kawai don samfuran gwaji), ba tare da rage inganci ko haifar da tsadar kayan aiki fiye da kima ba.
3. Babban Daidaito da Kwarewa a Kayan Aiki
Hidimomin juya CNC na HLW suna tallafawa nau'ikan kayan aiki da dama, tare da hanyoyin musamman da aka keɓance don halayen kowane kayan aiki:
| Rukuni na kayan | Misalai | Fa'idodin Sarrafa HLW |
|---|---|---|
| Kayan ƙarfe da haɗaɗɗun ƙarfe | Aluminiyamu, tagulla, jan ƙarfe, ƙarfen carbon, ƙarfen da ba ya tsatsa (304/316), titanium, Inconel, magnesium | Kayan yankan sauri, inganta sanyaya, da sarrafa zafi don hana karkacewa |
| Kayan da aka ƙara ƙarfi | Kai na kayan aiki (H13), ƙarfe mai haɗe (4140), ƙarfe mara tsatsa da aka ƙara tauri | Kayan aikin carbide na musamman, sarrafa injin a ƙananan zazzabi, da rage saurin yanke don daidaito |
| Filastik na Injiniya | PEEK, PTFE, nylon, acetal, polycarbonate | Tsarin hana ƙara, fitar da ƙura, da kayan aiki marasa gogewa don gujewa lalacewar kayan |
Lura: Muna kuma ba da gwajin kayan da takaddun shaida (misali, RoHS, REACH) ga masana'antu masu buƙatun ƙa'ida.
4. Ƙarin faɗi da keɓancewa
Cibiyoyin juya CNC ɗinmu suna iya karɓar diamita na sassan aiki daga 0.5 inci (12.7 mm) zuwa inci 18 (457 mm) da tsayin har inci 40 (1,016 mm), wanda ke sa mu dace da ƙananan sassa masu rikitarwa (misali, haɗaɗɗun na'urorin lantarki) da manyan sassa masu nauyi (misali, sandunan masana'antu). Don buƙatu na musamman, ƙungiyar injiniyarmu tana haɗin gwiwa da abokan ciniki don haɓaka hanyoyin aiki na musamman, tsarin riƙewa, da mafita na bayan sarrafawa—don tabbatar da cewa sashin ƙarshe ya dace ba tare da matsala ba a aikace-aikacensu.
Yadda Cibiyoyin Juya CNC na HLW ke Aiki
Tsarin juyawa na CNC na HLW haɗin gwiwa ne na kayan aiki na zamani, manhajoji, da ƙwarewar sana'a. A ƙasa akwai cikakken bayani kan tsarin aikinmu da muhimman sassa:
Muhimman Sassa na Cibiyoyin Juya Mu
- ChukChucks na hydraulic ko na pneumatic (mai muruyi uku, mai muruyi huɗu, ko na musamman) suna matse kayan aiki da ƙarfi iri ɗaya—don hana zamewa da tabbatar da daidaiton juyawa.
- Tushe: Spindles masu ƙarfin juyawa da daidaito, tare da sarrafa saurin canzawa (har zuwa 10,000 RPM) don samun mafi kyawun aikin yankan kayan aiki daban-daban. Spindles ɗinmu suna da bearings na seramiki don rage girgiza da tsawaita rayuwar kayan aiki.
- Murfin matattaraTurrets 12–16 na wuraren aiki da servo ke tuka, tare da saurin canza kayan aiki (≤0.2 sakan ga kowanne kayan aiki) don rage lokacin dakatawa. Turrets suna tallafawa kayan aiki kai tsaye (drills, taps, mills) don ayyukan aiki da dama a lokaci guda.
- Tsarin Kula: Na'urorin sarrafawa na Siemens Sinumerik ko Fanuc 31i-B da ke jagorantar masana'antu, suna ba da shirye-shirye mai sauƙin fahimta, kwaikwayon 3D, da sa ido kan tsarin ainihin lokaci.
- Tsarin sanyaya: Ruwa mai sanyaya mai matsa lamba mai ƙarfi (har zuwa 1,000 PSI) tare da sarrafa zafi don rage lalacewar kayan aiki, wanke ƙananan yankan ƙarfe, da hana karkatar zafi na sashin aiki.
Tsarin aiki mai sauƙaƙe na HLW
- Zane & Shirye-shiryeAbokan ciniki suna gabatar da fayilolin CAD (STEP, IGES, STL, ko DXF). Injiniyoyinmu suna duba ƙirar, suna inganta ta don sauƙin kera (DFM), sannan suna ƙirƙirar shirye-shirye na CAM tare da kwaikwayon hanyoyin kayan aiki don gano yiwuwar matsaloli.
- Shirya Kayan AikiAna duba kayan albarkatu don inganci (ta hanyar gwajin tauri, duba girma, da tabbatar da takardar shaidar kayan) kafin a loda su cikin na'urar ciyar da sandar ko chuck.
- Saitawa da daidaitawaAn daidaita na'urar ta amfani da kayan auna masu daidaito (misali, ma'aunin zagaye, na'urorin daidaita laser) don tabbatar da daidaiton tsakiyar spindle da daidaita kayan aiki.
- Aiwatar da sarrafa kayan injiAn loda shirin CAM, kuma injin yana aiki ta atomatik. Masu aiki suna sa ido kan tsarin ta allon sarrafawa, tare da faɗakarwa a ainihin lokaci game da duk wani rashin daidaito (misali, lalacewar kayan aiki, rashin daidaiton kayan aiki).
- Binciken InganciKowane batch yana fuskantar binciken 100% ta amfani da na'urorin auna daidaito (CMMs), na'urorin kwatanta haske, da na'urorin gwajin ƙaurin saman. Ana samar da binciken kayan farko (FAI) ga duk sabbin odar.
- Sarrafa Bayan Hoto da IsarwaAna tsaftace sassa, a cire duk burrs, sannan a kammala su (misali, anodizing, plating, fenti) kamar yadda aka nema. Muna marufin sassa don hana lalacewa yayin jigilar kaya, sannan muna samar da takardun bin diddigi (lambobin loti, rahotannin bincike).
Muhimman fa'idodin juya kayan HLW na CNC
Haɗin gwiwa da HLW wajen juya CNC yana ba da ƙima mai tabbas fiye da sassa masu daidaito:
1. Ingancin farashi
- An rage sharar kayan aiki (matsakaicin kaso na ragowar kayan aiki <21% vs. matsakaicin masana'antu na 5–8%) saboda hanyoyin kayan aiki masu daidaito da ingantaccen tsara samarwa (DFM).
- Rage farashin aiki ta hanyar sarrafa kansa da aiki awanni 24 a rana, kwanaki bakwai a mako.
- Farashi mai gasa ga ƙananan da manyan odar, tare da rangwamen yawa ga odar samarwa masu yawa.
2. Maimaita da Dorewa
Tsarin juya CNC ɗinmu yana tabbatar da Daidaito tsakanin sassa tare da ƙimar karkata ƙasa da 0.002 mm—mai matuƙar muhimmanci ga samarwa a layin taro da sassa masu musantawa. Wannan maimaituwa yana kawar da sake aiki, yana rage kuɗin ajiya, kuma yana inganta amincin sarkar samar da kaya.
3. Alhakin Muhalli
HLW ta himmatu wajen kera kayayyaki na dorewa:
- Na'urori masu amfani da makamashi yadda ya kamata (motocin da aka ƙima IE3) suna rage amfani da wutar lantarki da kashi 15–20%.
- Tsarin sake sarrafa ruwan sanyaya yana rage sharar, inda ake sake amfani da 95% na ruwan sanyaya.
- Shirye-shiryen sake sarrafa chip don sharar ƙarfe, suna tallafawa ayyukan tattalin arzikin zagaye.
4. Tallafin Masana & Haɗin Gwiwa
Ƙungiyarmu ta masu shirya CNC masu takardar shaida, injiniyoyin inji, da ƙwararrun fasahar inganci tana aiki tare da abokan ciniki daga tunani har zuwa isarwa. Muna ba da shawarwarin fasaha, inganta ƙira, da tallafin bayan isarwa don magance duk wata ƙalubale—tare da tabbatar da kwarewa mara matsala.
Amfanin juyawa na CNC na shara mai guba
Sassan juyawa na CNC na HLW ana amince da su a masana'antu da ke buƙatar daidaito da amintuwa:
- Fasahar sararin samaniya: Sassa na injin, kayan haɗin hydraulic, sassan ƙafafun saukar (titanium da kayan Inconel).
- Na mota: sandunan watsawa, famfunan mai, cibiyoyin giyar, sassan tsarin birki.
- Na'urorin kiwon lafiyaKayan aikin tiyata, sassan da za a iya dasa a jiki (titanium, bakin ƙarfe mara tsatsa), sassan na'urorin gano cuta.
- Na'urorin lantarki: sandunan haɗi, akwatunan na'urar gano abubuwa, sandunan mota, na'urorin zubar da zafi.
- Na'urorin masana'antu: sandunan famfo, jikin bawul, akwatin giyar, sassan mai ɗaukar kaya.
- Mai da Iskar Gas: Sanda hako, sassan kan rijiyar, kayan haɗin matsa lamba (alloys masu juriya ga tsatsa).
Tabbatar da Inganci a HLW
Inganci shi ne ginshiƙin ayyukanmu. HLW na da takardar shaida ta ISO 9001:2015, kuma tsarin gudanar da ingancinmu (QMS) ya ƙunshi:
- Kula da Tsarin Kididdiga (SPC) don sa ido da daidaita sigogin sarrafa injina a ainihin lokaci.
- Zaɓuɓɓukan Gwajin Da Ba Ya Lalata (NDT): gwajin ultrasonic (UT), binciken X-ray, da binciken ƙwayoyin maganadisu (MPI) don muhimman sassa.
- Cikakken bin diddigi: Kowanne sashi an yi masa lakabi da lambar jeri ta musamman, wadda ke haɗa da tarin kayan albarkatu, bayanan samarwa, da rahotannin bincike.
- Daidaita injin akai-akai da kuma yin gyara domin tabbatar da aiki mai daidaito.
Nemi farashi don aikin juya CNC ɗinka
Shin kuna shirye ku kawo ƙirarku rai tare da sabis na juya CNC na HLW mai daidaito? Ga yadda ake farawa:
- Aika fayilolin CAD ɗinku (STEP, IGES, DXF, ko STL) zuwa info@helanwangsf.com.
- Haɗa cikakkun bayanai: yawan adadi, ƙayyadaddun kayan aiki, matakan daidaito da ake so, kammalawar saman, buƙatun bayan sarrafawa (misali, rufewa da tagulla, maganin zafi), da jadawalin isarwa.
- Ƙungiyarmu za ta duba buƙatarka kuma ta samar da Tuntuɓar farashi na musamman cikin awanni 12 (don ayyuka na yau da kullum) ko sa'o'i 24 (don ƙira masu rikitarwa).
- Muna ba da shawarwari kyauta kan ƙira don samarwa (DFM) don inganta ɓangarinku dangane da farashi, sauri, da aiki.
Don tambayoyi masu gaggawa ko tambayoyin fasaha, tuntuɓi ƙungiyar injiniyan tallace-tallace ta mu a +1-XXX-HLW-CNC (ko lambar tuntuɓar yankinku) — muna nan a shirye 24/7 don tallafawa aikin ku.
A HLW, ba mu tsaya kawai wajen kera sassa ba—muna samar da mafita da ke haɓaka nasararku. Yi haɗin gwiwa da mu don juyawar CNC wadda ke haɗa daidaito, inganci, da ƙwarewa.
Tuntube mu a yau: info@helanwangsf.com | https://helanwangsf.com/