Sassa na Musamman Masu Daidaito don Masana'antar Makamashi

Masana'antar makamashi, wadda ta haɗa samar da wutar lantarki ta gargajiya, makamashi mai sabuntawa, makamashin nukiliya, da sassan mai da iskar gas, tana buƙatar kayan aiki na musamman masu daidaito waɗanda suka cika ƙa'idodin tsauri na daidaito, ɗorewa, da bin ƙa'ida. A matsayin babban mai samar da mafita na kera kayayyaki da daidaito, HLW ta kafa kanta a matsayin abokin hulɗa mai amana, tana isar da kayayyaki masu inganci da aka keɓance don tallafawa buƙatun bangaren makamashi masu bambance-bambance da ke ci gaba. Tare da shekaru da dama na ƙwarewa, ci-gaban fasahar injina, da jajircewa ga kwarewa, HLW tana biyan buƙatun mahimman aikace-aikace inda ko ƙananan kuskure za su iya shafar aiki, tsaro, da ingancin gudanarwa.

Sassa na Musamman Masu Daidaito don Masana'antar Makamashi
Sassa na Musamman Masu Daidaito don Masana'antar Makamashi

Fannoni daban-daban na aikace-aikace a bangarorin makamashi

Kayan aikin daidaito na musamman na HLW suna hidima ga fannoni da dama na aikace-aikacen makamashi, suna biyan bukatun musamman na kowanne bangare:

A fannin makamashin nukiliya, HLW na kera muhimman sassa masu tsanani na tsaro don reaktororin nukiliya, ciki har da masu jagorantar sandunan mai, na'urorin tura sandunan sarrafawa, tsarin tallafi na core, cores na reaktor, na'urorin musayar zafi, da tukwane masu matsa lamba. Waɗannan sassan dole ne su jure yanayi masu tsanani kamar matsa lamba mai yawa, canje-canjen zafin jiki, da radiyasyon, suna bin ƙa'idoji masu tsauri kamar ASME NQA-1 da 10CFR50 don tabbatar da aminci a lokacin aiki. Da hasashen duniya na ƙarin reaktorai na nukiliya 266 nan da shekarar 2030 da manyan zuba jari a gyaran tashoshin wutar lantarki, kayan aikin HLW na matakin nukiliya suna taka muhimmiyar rawa wajen ci gaba da samar da wutar nukiliya mai aminci da abin dogaro.

Don tsarin makamashi mai sabuntawa, HLW na samar da sassa masu daidaito don aikace-aikacen makamashin rana, iska, hydroelectric, da haɗakar makamashi. Kayan aikin makamashin rana sun haɗa da firam ɗin panel, sanduna, haɗe-haɗe, akwatuna, kayan haɗawa, da kayan watsa wutar lantarki—an ƙera su daga kayan da ke da nauyi kaɗan kuma masu juriya ga tsatsa domin su jure tsawon lokaci a waje. Magungunan makamashin iska sun haɗa da faifan turbine, bearings, abubuwan gine-gine, rotors, manyan sanduna, da sassan akwatin gear don gonakin iska na ƙasa da na teku, suna tabbatar da ɗorewa ƙarƙashin matsin lamba na dogon lokaci da mummunan yanayi. Kayan aikin samar da wutar lantarki ta ruwa sun haɗa da gidan turubine, sanduna, impellers, bushings, ƙofofin sarrafawa, da tsarin penstock, waɗanda ke inganta ingancin samar da wuta. Bugu da ƙari, HLW na tallafawa ƙirƙirar makamashin haɗe-haɗe ta hanyar sarrafa sassa na musamman daga seramiki na injiniya, gilashin gani, da ƙarfe masu jure zafi—kayan aiki masu muhimmanci wajen jure matsanancin zafi da yanayin plasma a cikin reaktocin haɗe-haɗe.

A cikin bangaren mai da iskar gas, HLW tana samar da kayayyaki masu daidaito irin su kayan aikin cikin rami (downhole tools), flanges, na'urorin hana fashewa (blowout preventors), sassan dandamalin hakowa, jikin bawul, famfuna, na'urorin matsa lamba (compressors), da bututun rarraba ruwa (fluid manifolds). An tsara waɗannan kayayyakin ne don su jure lalacewa, matsa lamba mai ƙarfi, da muhallin sinadarai masu tsauri, suna tabbatar da amintuwa a ayyukan hakowa, jigilar kaya, da sarrafawa. Don samar da wutar lantarki ta gargajiya, HLW tana kera faifan turbine, gidan famfo, sassan tukunyar matsa lamba, masu musayar zafi, da sassan tsarin sanyaya don tashoshin wutar lantarki na kwal, iskar gas, da biomass. Kamfanin kuma yana tallafawa mafita na ajiyar makamashi, inda yake kera akwatunan baturi, tsarin sanyaya, sassan tsari, da sassan ajiyar grid don tsarin baturi na lithium-ion, solid-state, da na kwarara.

Ci-gaban Fasahar Sarrafa Karfe da Hanyoyin Fasaha

HLW tana amfani da fasahar injina ta zamani don ƙera sassa masu rikitarwa da ƙuntataccen daidaito waɗanda ke cika takamaiman ƙa'idodin masana'antar makamashi. Babban ƙwarewar sun haɗa da:

  • Sarrafa CNC: 3-axis da 5-axis Niƙa ta CNC da juyawa, yana ba da damar ƙera siffofi masu rikitarwa da sassa masu layuka da yawa tare da daidaiton faɗi, daidaiton layi, da sarrafa siffa na musamman. Sarrafa injin da layuka biyar yana rage lokacin saiti kuma yana tabbatar da daidaito ga aikace-aikace masu muhimmanci kamar sassan reaktor na nukiliya da sassan turbin.
  • Sarrafa kayan da injin huda ya yi: Tsarin EDM na waya da sinker don siffofi masu rikitarwa da kammala saman mai kyau, ya dace da hadadden ƙarfe mai ƙarfi, superalloys, da kayan al'ajabi da ake amfani da su a kayan aikin cikin rami da tsarin zafi mai yawa.
  • Kera ta haɗawa: Buga ƙarfe na matakin masana'antu a 3D (Direct Metal Laser Solidification) don ƙirƙirar samfura cikin sauri, saka kayan aiki, da siffofi masu rikitarwa, wanda ke ba da damar rage nauyi, haɗa sassa, da sassaucin ƙira a muhallai masu tsanani.
  • Ƙarin Tsare-TsareYankan laser, yankan ruwan matsin lamba, walda, gogewa, shafawa, anodizing, ƙarewar musamman, da hydroforming, tare da hidimomin haɗawa da gwaji kamar gwajin matsin lamba da tabbatar da ƙarfin juyawa.

Don tabbatar da daidaito da inganci, HLW tana amfani da kayan bincike na zamani, ciki har da tsarin Zeiss don tantance girma, sannan tana aiwatar da tsauraran matakan kula da inganci a duk tsarin kera.

Kayan inganci da keɓancewa

Kwarewar HLW wajen aiki da nau'ikan kayan daban-daban tana tabbatar da cewa an tsara kowane sashi don samun ingantaccen aiki a aikace-aikacen da aka nufa. Kayan gama gari sun haɗa da:

  • Kayan ƙarfe da haɗaɗɗun ƙarfe: Tagulla (ciki har da matakan C11000, C10100, da C10200) don kyakkyawan gudanar da zafi da wutar lantarki; titanium da Haɗaɗɗun titanium (Daraja 5, Daraja 2, da sauransu) don ƙarfi mai sauƙi da juriya ga tsatsa; Hastelloy (C276, C22, B-2, da sauransu) don babban juriya ga tsatsa da fashewar tsatsa sakamakon matsin lamba; karfe mara tsatsa (17-4, 316, 15-5, da sauransu); Inconel; Elgiloy; da haɗaɗɗun nickel na zafin gaske.
  • Polimers da Kayan MusammanPEEK, Ultem, polimeri masu ƙarfi sosai, seramiki na injiniya, gilashin gani, da ƙarfe masu juriya ga zafi don aikace-aikacen makamashin haɗe-haɗe.

HLW tana aiki tare da abokan ciniki sosai don ƙirƙirar sassa na musamman da suka dace da buƙatunsu na musamman, daga samfurin farko har zuwa cikakken samarwa. Tawagar ƙira da injiniya ta cikin gida ta kamfanin tana amfani da manhajoji na ci gaba kamar Master Cam, Gibbs Cam, da SolidWorks don tallafawa shawarwarin ƙira, ƙirƙirar samfurin farko, nazarin aiki, da ayyukan injiniya a akasin hanya, wanda ke hanzarta zagayen haɓaka samfur da rage lokacin zuwa kasuwa.

Takardun Shaidar Inganci da Bin Ka'idoji

HLW na riƙe da jerin takardun shaida na masana'antu don tabbatar da bin ƙa'idodin duniya da buƙatun doka, ciki har da ISO 9001, AS9100 (AS9100D), ISO 14001, ISO 13485:2016, Nadcap (gwargwadon walda), rajistar ITAR, REACH, RoHS, da bin DFARS. Waɗannan takardun shaida, tare da bin ka'idoji kamar ASME NQA-1 da 10CFR50, suna nuna jajircewar HLW ga inganci, tsaro, da amintuwa a kowane sashi da ake kera. Ana kiyaye cikakken bin diddigi ga aikace-aikacen da doka ta tsara, ciki har da na nukiliya, na bangarorin tsaro, da shirye-shiryen da ake sarrafa fitarwa.

Cikakkun Ayyuka da Tallafi

HLW na aiki a matsayin mafita guda ɗaya ga abokan cinikin masana'antar makamashi, yana ba da sabis daga ƙira da ƙirƙirar samfurin gwaji har zuwa samarwa, haɗawa, kammala, bincike, da dabarun sufuri da rarrabawa. Wannan cibiyar kamfanin mai fadin ƙafa murabba'i 72,000 an tanada ta don gudanar da ayyuka na kowane girma, daga ƙananan sassa na musamman zuwa manyan tarin haɗe-haɗe masu rikitarwa. Ƙarin ayyukan ƙima sun haɗa da sarrafa kayan ajiya, shirya kayan aiki na musamman (kitting), marufi na musamman, da isarwa cikin gaggawa, don tabbatar da cewa abokan ciniki suna ci gaba da aiki ba tare da yawan dakatarwa ba kuma suna cika jadawalin samarwa.

Tare da cibiyar sadarwa ta duniya ta masu kaya da kuma kula da inganci a Amurka, HLW na samar da mafita masu araha kuma masu inganci waɗanda ke cika buƙatun masana'antar makamashi masu tsauri. Ko da wajen tallafawa sauyin makamashi mai sabuntawa, faɗaɗa wutar nukiliya, ko gina ababen more rayuwa na mai da iskar gas, HLW ta himmatu wajen samar da sassa masu daidaito waɗanda za su ba da ƙarfi ga makoma.

Don ƙarin bayani game da kayan daidaito na musamman na HLW don masana'antar makamashi, tuntuɓi mu a 18664342076 ko info@helanwangsf.com.