{"id":1343,"date":"2026-02-27T13:12:50","date_gmt":"2026-02-27T13:12:50","guid":{"rendered":"https:\/\/helanwangsf.com\/?p=1343"},"modified":"2026-02-27T13:12:55","modified_gmt":"2026-02-27T13:12:55","slug":"sarrafa-cnc-na-murfin-zamewa","status":"publish","type":"post","link":"https:\/\/helanwangsf.com\/ha\/sarrafa-cnc-na-murfin-zamewa\/","title":{"rendered":"Sarrafa CNC na murfin zamewa"},"content":{"rendered":"<p>Sliding sleeves, da ake kuma kira bushings ko sleeve bearings, muhimman sassa ne masu tsananin daidaito da siffar silinda a cikin injinan masana'antu da tsarin motoci, suna da aiyuka na asali kamar \u0257aukar nauyi, juriya ga lalacewa, watsawa iko da kuma kare sandar. HLW ta \u0199ware a sarrafa CNC mai daidaito sosai na silinda masu zamewa don aikace-aikace daban-daban, tana ha\u0257a fasahohin sarrafawa na zamani, za\u0253in kayan aiki na musamman, tsauraran kulawar inganci da ingantattun hanyoyin samarwa don samar da sassa masu zamewa masu aiki mai \u0199arfi da \u0257orewa wa\u0257anda suka cika bu\u0199atun masu tsauri na masana'antu masu nauyi, kera motoci da kayan aiki masu daidaito. Wannan labarin yana bayyana dalla-dalla hanyoyin sarrafa CNC, za\u0253u\u0253\u0253ukan kayan aiki, \u0199ayyadaddun inganci da ingantattun mafita na sarrafa silinda masu zamewa.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"898\" height=\"615\" src=\"https:\/\/helanwangsf.com\/wp-content\/uploads\/2026\/02\/ScreenShot_2026-02-27_205140_037.png\" alt=\"Sarrafa CNC na murfin zamewa\" class=\"wp-image-1344\" srcset=\"https:\/\/helanwangsf.com\/wp-content\/uploads\/2026\/02\/ScreenShot_2026-02-27_205140_037.png 898w, https:\/\/helanwangsf.com\/wp-content\/uploads\/2026\/02\/ScreenShot_2026-02-27_205140_037-300x205.png 300w, https:\/\/helanwangsf.com\/wp-content\/uploads\/2026\/02\/ScreenShot_2026-02-27_205140_037-768x526.png 768w, https:\/\/helanwangsf.com\/wp-content\/uploads\/2026\/02\/ScreenShot_2026-02-27_205140_037-18x12.png 18w\" sizes=\"(max-width: 898px) 100vw, 898px\" \/><figcaption class=\"wp-element-caption\">Sarrafa CNC na murfin zamewa<\/figcaption><\/figure>\n<\/div>\n\n\n<h2 class=\"wp-block-heading\">Muhimman Tsare-tsaren Injin CNC don Rigar Mika<\/h2>\n\n\n\n<p>Aikin CNC na silivunan zamewa ya \u0199unshi jerin matakai masu daidaito da ha\u0257e-ha\u0257e, inda ake ke\u0253ance kowanne mataki bisa ga yanayin amfani da sashin, rikitarwar tsari da bu\u0199atun daidaito. Ga silivunan zamewa na tsarin asali, kamar silivunan ha\u0257a giyar, aikin injin yana mai da hankali kan daidaiton girma da daidaiton siffa, wanda ya \u0199unshi matakai hu\u0257u masu muhimmanci: <strong><a href=\"https:\/\/helanwangsf.com\/ha\/juya-cnc\/\" data-type=\"post\" data-id=\"768\">Juya CNC<\/a><\/strong> Yana sarrafa sigogin lathe daidai don sarrafa zagayen waje, ramukan ciki da fuskokin \u0199arshe, yana tabbatar da daidaiton girman asali na guntun sleeve; <strong>Hobban giyar<\/strong> yana amfani da ka'idar hanyar samarwa, ta amfani da madaidaicin rabo na watsawa tsakanin Hob da blank don samar da bayanan siffar hakora na involute masu daidaito sosai don sassan watsawar iko; <strong>ni\u0199a<\/strong> Yana siffanta fannoni na musamman na murfin hannu domin biyan bukatun ha\u0257awa da daidaita matsayi; <strong>Hako<\/strong> Yana \u0199ir\u0199irar ramuka masu daidaito a wurare da aka kayyade don sau\u0199a\u0199e ha\u0257awa da daurewa daga baya. Ana tsara kowane mataki \u0199ar\u0199ashin tsauraran kulawar inganci daga \u0199wararrun ma'aikatan fasaha don tabbatar da ha\u0257in kai mara matsala da bin \u0199a'idodin \u0199era na \u0199ima.<\/p>\n\n\n\n<p>Don silis na zamewa masu rikitarwa sosai, kamar silis na sauya giyar akwatin mota\u2014muhimman sassa da ke da alhakin sauya giya da watsa \u0199arfi\u2014HLW na amfani da ingantaccen tsarin ha\u0257in injina don magance matsalolin injin na gargajiya mai matakai da yawa: shirya faranti (nasa + dumama) don fara siffa da kawar da damuwar ciki; Gyaran farko na lathe na CNC don sarrafa zagaye na ciki\/na waje, fuskokin \u0199arshe da ramukan ma'auni, yana tabbatar da daidaiton kusurwa \u22640.005mm tare da saurin spindle na 1200\u20131500rpm da saurin ciyarwa na 0.05\u20130.08mm\/r; <strong>broaching na daidaito<\/strong> a matsayin aikin asali, amfani da injin broching na musamman don cimma kera a lokaci guda na splines na ciki, ramukan jagorar canji da makullin daidaitawa tare da \u0199arfin jan 50KN da saurin yanke na 4-8m\/min, yana kawar da karkatar daidaitawa da ke faruwa sakamakon matakai da dama; bayanan sarrafawa (cire \u0199uraje + tsabtacewa) don kawar da nakasu a saman; gwajin daidaito tare da CMM da ma'aunin spline don gano cikakken girma da juriya ta siffa; da \u0199arshe, maganin carburizing da quenching don \u0199ara juriya ga lalacewa da \u0199arfafa tsarin gine-gine. Wannan tsarin ha\u0257e-ha\u0257e ya inganta yawan aikin injina da daidaiton tarin samarwa sosai idan aka kwatanta da hanyoyin gargajiya.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Za\u0253in kayan inganci na musamman don gilashin silayi<\/h2>\n\n\n\n<p>Za\u0253in kayan murfin silinda mai zamewa yana dogara ne akan nauyin aikace-aikace, sauri, zazzabi na aiki da yanayin muhalli, inda HLW ke ba da cikakken za\u0253i na kayan aiki masu babban aiki da ha\u0257a\u0257\u0257un \u0199arfe na tagulla na musamman don dacewa da bu\u0199atun amfani daban-daban, kowannensu na da halaye na musamman wajen sarrafawa da aiki:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Ha\u0257in tagulla da tagulla mai launin zinariya<\/strong> (wanda aka fi amfani da su don silivunan zamewa): Ciki har da tagulla aluminium C95400, tagulla tin mai gubar C93200, tagulla beryllium C17200 da tagulla mai ramuka da aka cika da mai, da kuma hadadden \u0199arafa da aka zuba kamar ZCuSn5Zn5Pb5, C86300 da ZCuPb10Sn10. Wa\u0257annan ha\u0257a\u0257\u0257un \u0199arafa suna ha\u0257a \u0199arfin juriya ga lalacewa, santsi na halitta, \u0199arfin \u0257aukar zafi mai yawa da juriya ga tsatsa, tare da \u0199arfin \u0257aukar nauyi har zuwa 7000 psi da zafin aiki na ci gaba har zuwa 250\u00b0C. Suna da dacewa don aikace-aikace masu nauyi da gogayya mai \u0199arfi a ma'adinai, \u0199arfe, kayan ruwa da na hydraulic, kuma za a iya sarrafa su ta hanyar zuba (centrifugal, yashi, \u0199irar \u0199arfe), juya, <a href=\"https:\/\/helanwangsf.com\/ha\/ni%c6%99a-na-cnc\/\" data-type=\"post\" data-id=\"741\">ni\u0199a<\/a> da ni\u0199a, tare da maganin zafi (annealing, maganin narkewa) don inganta halayen injin.<\/li>\n\n\n\n<li><strong>Kai da Karfe Mai Hadadde<\/strong>: Karfe na carbon, karfe mai ha\u0257e-ha\u0257e (misali, 20CrMnTi don akwatin gear na motoci) da bakin \u0199arfe ana amfani da su a wuraren da ake bu\u0199atar \u0199arfi mai yawa, \u0257aukar nauyi mai yawa ko yanayi mai lalata. Ana iya yin maganin zafi ga karfe mai ha\u0257e-ha\u0257e (quenching, tempering, case hardening) don \u0199ara tauri da juriya ga lalacewa, yayin da bakin \u0199arfe shine za\u0253i na farko wajen sarrafa abinci da aikace-aikacen ruwa saboda kyakkyawan hana tsatsa.<\/li>\n\n\n\n<li><strong>Filastik na Injiniya<\/strong>Nylon, PEEK da sauran filastik sun dace da aikace-aikace masu nauyi ka\u0257an da sau\u0199in nauyi wa\u0257anda ke bu\u0199atar juriya ga sinadarai ko wutar lantarki, suna ba da madadin mai arha ga yanayi da ba na aiki mai nauyi ba.<\/li>\n<\/ul>\n\n\n\n<p>HLW kuma tana ba da sabis na tsara kayan musamman, kuma za ta iya ba da shawarar matakan ha\u0257in \u0199arfe mafi juriya ga gogewa bisa ga yawan aiki na abokin ciniki, bu\u0199atun aiki da yanayin aiki, don tabbatar da tsawon rayuwar sassa.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Takamaiman \u0199a'idodin inganci da kulawar inganci don murfin silinda masu zamewa<\/h2>\n\n\n\n<p>Daidaito da ingancin saman sune ginshi\u0199an sarrafa bututun rufi mai zamewa, kuma HLW tana bin \u0199a'idodin \u0199asa da \u0199asa da bu\u0199atun juriya na musamman don aiwatar da tsauraran kulawar inganci a duk tsarin samarwa, tare da manyan \u0199ayyadaddun inganci wa\u0257anda suka ha\u0257a da:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Ha\u0199\u0199o\u0199in matakan girma<\/strong>: Kula mai tsauri da diamita na ciki\/na waje (ID\/OD), daidaiton matsayi da zagaye, bisa ga \u0199a'idodin ISO 286 fit (daidaitaccen tazara H7\/h6 na gama gari don sandunan daidaito). Don murfin zamewa na mota masu daidaito sosai, bu\u0199atun juriya sun kai matakin IT7, tare da canjin girma da aka sarrafa cikin \u2264\u00b10.003 mm don tabbatar da daidaiton samarwa. Ana samun \u0199arin tsauraran iyaka don bu\u0199atun musamman, tare da ingantaccen \u0199wararren injiniya don gujewa yin aiki fiye da kima da kashe ku\u0257a\u0257en da ba su da amfani.<\/li>\n\n\n\n<li><strong>Kammala saman<\/strong>: Diamita na ciki na silivunan zamewa an goge shi daidai zuwa \u0199urar saman Ra 0.4\u20131.6 \u00b5m (ko Ra 16\u201332 \u00b5in don ha\u0257a\u0257\u0257un tagulla), tare da tsarin saman da aka inganta don ri\u0199e fim \u0257in man shafawa mai daidaito, rage gogayya da lalacewa tsakanin sandunan ha\u0257i, da tabbatar da aiki cikin shiru na injinan daidaito. HLW na amfani da na'urorin profilometer na \u0199wararru don tabbatar da \u0199arewar saman kuma yana \u0199era ramin mai mai lan\u0199wasa ko ramin mai giciye a kusurwa 30\u201345\u00b0 don inganta aikin shafawa.<\/li>\n\n\n\n<li><strong>Takardun inganci da gwaji<\/strong>Don tabbatar da bin diddigi da cika \u0199a'idoji, HLW tana samar da cikakken tarin takardun inganci ga dukkan kayayyakin sliding sleeve, ciki har da Takardar Shaidar Gwajin Kayan (MTC) don tabbatar da sinadaran kemikal, Rahoton Binciken CMM don auna girma daidai sosai, Rahoton Gwajin Tattalin (Hardness Test Report) don sassan da aka yi wa maganin zafi, da takardun shaida na bin \u0199a'idojin RoHS\/REACH don bu\u0199atun kasuwar duniya. Bugu da \u0199ari, ana aiwatar da binciken samfurin guda 100 yayin samarwa, tare da adana duk bayanan gwaji don bin diddigi.<\/li>\n<\/ul>\n\n\n\n<p>HLW kuma yana \u0199ara \u0257orewar murfin zamewa ta hanyar fasahohin sarrafa bayan-aiwatarwa: maganin saman irin su rufewar zinc (\u0199in tsatsa), rufewar chrome mai tauri (\u0199arfin juriya ga gogewa mai tsanani) da oxide baki (kammala mai laushi); da siffofin \u0199ira masu shafawa da kansu kamar tsarin ramuka masu \u0257auke da mai da sandunan graphite da aka saka a ciki, wanda ke kawar da bu\u0199atar shafawa akai-akai da rage ku\u0257in kulawa.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Mafita na sarrafa injina da aka inganta da ayyukan samarwa masu inganci<\/h2>\n\n\n\n<p>Da nufin magance matsalolin da ake fuskanta a aikin sarrafa sliding sleeve na gargajiya\u2014kamar \u0199arancin daidaito, rashin daidaiton samarwa a lokaci guda, yawan \u0253arnar kayan aiki da \u0199arancin inganci\u2014HLW ta \u0199ir\u0199iri injin broching na musamman mai daidaito sosai don \u0199ananan da matsakaitan sliding sleeves (diamita na waje \u2264120mm), wanda ke aiwatar da ha\u0257a\u0257\u0257iyar siffa a lokaci guda ga tsaruka masu rikitarwa kamar splines na ciki da ramukan canji. Wannan mafita da aka inganta ta samu manyan ci gaba idan aka kwatanta da hanyoyin gargajiya: lokacin sarrafa kashi guda ya ragu daga mintuna 8\u201312 zuwa mintuna 3\u20135 (\u0199aruwa a inganci na 60%), bambancin girma ya ragu da 70%, kuma yawan sharar ya ragu daga \u226515% zuwa \u22640.3% (\u0199arancin 98%), kuma an rage jimillar ku\u0257in sarrafawa da 40%. Yana magance matsalolin karkatar daidaitawa, \u0199urajen saman da tsayawar ha\u0257awa a cikin sarrafa injin na gargajiya, kuma ya dace da samarwa da yawa na murfin zamewa na akwatin saurin mota da yawan fitarwa na shekara-shekara na guda 100,000.<\/p>\n\n\n\n<p>HLW tana ba da sabis na samarwa da na bayan-tallace-tallace masu sassauci da inganci don sarrafa bututun silinda masu zamewa: tana tallafawa \u0199era kayayyaki na musamman a \u0199ananan adadi da kuma samarwa mai yawa, ba tare da \u0199aramin adadin oda ba; tana ba da za\u0253u\u0253\u0253ukan isarwa cikin sauri ciki har da jigilar gaggawa ta kwanaki 3 don odar gaggawa, isarwa ta al'ada a cikin kwanaki 20 da isarwa ta tarin kaya a cikin kwanaki 20-30, tare da aikawa akan lokaci ga kayayyakin da ke cikin ajiya; daidaita mafita na marufi (allunan 15mm masu \u0199auri da ba a yi musu maganin \u0199wari ba don fitarwa, allunan 10mm na al'ada da ba a yi musu maganin \u0199wari ba ko akwatin katon don sayarwa a cikin gida) don tabbatar da jigilar lafiya. Muna ba da tabbacin bin \u0199a'idodin kayan aiki da girma daidai, tare da maye gurbin kyauta ko maidawa ba tare da sharadi ba ga duk samfuran da ba su dace ba.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Tuntu\u0253i HLW don bukatun ku na na'urar CNC na musamman na murfin zamewa.<\/h2>\n\n\n\n<p>HLW abokin hul\u0257a ne mai amana wajen sarrafa CNC mai daidaito sosai na bututun silifa masu zamewa, tare da \u0199warewa mai yawa a sarrafa nau'ikan bututun silifa masu zamewa daban-daban don masana'antu masu nauyi, motoci, na'urorin hydraulic, na'urorin ruwa da na hakar ma'adinai. Muna ha\u0257a fasahohin sarrafawa na zamani, za\u0253in kayan aiki na inganci, tsauraran matakan kulawa da inganci da ingantattun mafita na samarwa don samar da sassan murfin silinda masu zamewa masu aiki mai \u0199arfi da \u0257orewa wa\u0257anda suka cika bu\u0199atun aikinku na musamman. Ko kuna bu\u0199atar murfin silinda masu zamewa na al'ada, murfin gine-gine masu sarkakiya na musamman ko samarwa mai yawa na murfin akwatin gear na mota, \u0199ungiyarmu ta \u0199wararru za ta iya samar da mafita guda \u0257aya na sarrafa injin daga inganta \u0199ira har zuwa isar da samfurin \u0199arshe.<\/p>\n\n\n\n<p>Don \u0199arin bayani game da ayyukan mu na CNC na silinda mai zamewa, don neman \u0199ididdiga ta musamman ko don tuntu\u0253ar mu game da za\u0253in kayan aiki da tsarin aiki, da fatan za ku tuntube mu a <strong>18664342076<\/strong> ko aiko tambayoyinku da zanen injiniya ta imel zuwa <strong>info@helanwangsf.com<\/strong>.<\/p>\n\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>Sliding sleeves, da ake kuma kira bushings ko sleeve bearings, muhimman sassa ne masu daidaito na silinda a cikin injinan masana'antu da tsarin motoci, suna aiki a manyan ayyuka kamar \u0257aukar nauyi, juriya ga lalacewa, watsawa iko da kuma kare shaft. HLW ta \u0199ware a sarrafa CNC mai daidaito sosai na sliding sleeves don aikace-aikace daban-daban, ta ha\u0257a fasahohin sarrafawa na zamani, za\u0253in kayan da aka ke\u0253ance, da tsauraran \u0199a'idodin inganci\u2026<\/p>","protected":false},"author":1,"featured_media":1344,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_kad_post_transparent":"","_kad_post_title":"","_kad_post_layout":"","_kad_post_sidebar_id":"","_kad_post_content_style":"","_kad_post_vertical_padding":"","_kad_post_feature":"","_kad_post_feature_position":"","_kad_post_header":false,"_kad_post_footer":false,"_kad_post_classname":"","footnotes":""},"categories":[5],"tags":[],"class_list":["post-1343","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-work-gallery"],"taxonomy_info":{"category":[{"value":5,"label":"Work Gallery"}]},"featured_image_src_large":["https:\/\/helanwangsf.com\/wp-content\/uploads\/2026\/02\/ScreenShot_2026-02-27_205140_037.png",898,615,false],"author_info":{"display_name":"573943400","author_link":"https:\/\/helanwangsf.com\/ha\/author\/573943400\/"},"comment_info":0,"category_info":[{"term_id":5,"name":"Work Gallery","slug":"work-gallery","term_group":0,"term_taxonomy_id":5,"taxonomy":"category","description":"","parent":0,"count":22,"filter":"raw","cat_ID":5,"category_count":22,"category_description":"","cat_name":"Work Gallery","category_nicename":"work-gallery","category_parent":0}],"tag_info":false,"_links":{"self":[{"href":"https:\/\/helanwangsf.com\/ha\/wp-json\/wp\/v2\/posts\/1343","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/helanwangsf.com\/ha\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/helanwangsf.com\/ha\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/helanwangsf.com\/ha\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/helanwangsf.com\/ha\/wp-json\/wp\/v2\/comments?post=1343"}],"version-history":[{"count":2,"href":"https:\/\/helanwangsf.com\/ha\/wp-json\/wp\/v2\/posts\/1343\/revisions"}],"predecessor-version":[{"id":1346,"href":"https:\/\/helanwangsf.com\/ha\/wp-json\/wp\/v2\/posts\/1343\/revisions\/1346"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/helanwangsf.com\/ha\/wp-json\/wp\/v2\/media\/1344"}],"wp:attachment":[{"href":"https:\/\/helanwangsf.com\/ha\/wp-json\/wp\/v2\/media?parent=1343"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/helanwangsf.com\/ha\/wp-json\/wp\/v2\/categories?post=1343"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/helanwangsf.com\/ha\/wp-json\/wp\/v2\/tags?post=1343"}],"curies":[{"name":"\u0199ir\u0199irar rubutu","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}