Kua riro i ngā whakarewa tītaniana te ingoa hei “metara o te ao ātea” nā tō rātou huinga āhuatanga motuhake, ā, nā reira kāore e taea te whakakapi i a rātou i ngā tono mahi-nui puta noa i ngā ahumahi maha. Ahakoa he nui ngā painga o ā rātou āhuatanga motuhake, ka puta hoki he wero motuhake i roto i te mīhini CNC, e hiahiatia ana he mōhiotanga motuhake, he tikanga, he taputapu hoki. Ka whakarato tēnei tuhinga i tētahi tirohanga whānui ki te mīhini CNC mō ngā whakarewa tītaniana, e kapi ana i ā rātou āhuatanga matua, ngā karaehe noa, ngā wero mīhini, ngā tikanga pai rawa, ngā tono, me ērā atu āhuatanga e pā ana.
Ngā āhuatanga matua me ngā painga o ngā whakakotahitanga tītānium
Ko ngā kōpiri tītānium e tū motuhake ana mō tō rātou huinga āhuatanga tino pai, ā, nā reira e tino hiahiatia ana mō ngā tono matua:
- Tauwhāiti kaha ki te taumaha tino motuhakeKa whakataetae ngā wāhanga tītānium ki te kaha tō o ētahi maitai, ā, he tata ki te haurua te taumaha—he 40% noa iho te taumaha atu i rino-ma ā, he 40% māmā ake i te maitai—nō reira he tino pai ēnei mō ngā ahumahi e tino hira ana te whakaiti taumaha, me te kore e whakararu i te pakari hanganga.
- Te tino ārai waikuraKa hanga a tītānium i tētahi paparanga oksīda hei tiaki i a ia i te hau, ā, ka taea e ia te whakatika i a ia anō, kia aukati i te waikura nā te wai moana, ngā matū, me ngā taiao mātātoa. Nā tēnei āhuatanga, ko ia te kōwhiringa tuatahi mō ngā tono moana, te tukatuka matū, me ngā tono i waho o te takutai.
- Te hāngaitanga ki ngā pūtau oraKāore he paitini, ā, e hāngai ana ki ngā kiko tangata; mā ngā kōpiri tītānium e whakatairanga ana i te hononga pakeke o te wheua ki ngā whakaurunga (osseointegration), nō reira ka whakamahia whānuitia i ngā taputapu hauora me ngā taputapu niho.
- Te manawaroa ki te pāmahana teiteiNā tōna teitei o te wā whakamahana, ka mau tonu te kaha me te pumau o te tītānium ahakoa i ngā āhuatanga pāmahana tino nui, ā, he hāngai mō ngā miihini jet, ngā wāhanga rākete, me ngā taputapu ahumahi wera-nui.
- Te āhei ki te hangaruaKa taea te hangarua katoa o te tītānium, e hāngai ana ki ngā tikanga hanga toitū, ā, ka mau tonu ōna āhuatanga matua.
Ngā momo tītānium noa mō te mīhini CNC
Kei te wātea te tītānium i roto i ngā kāwai ASTM tata ki te 40, tae atu ki te tītānium mārama ā-hokohoko (ngā Kāwai 1–4) me ngā tītānium whakarewa (ngā Kāwai 5 me runga ake), ia kāwai he mea hanga motuhake mō ngā whakamahinga motuhake:
- Kāwai 1 (Kore-parahanga ā-tāhūhū, iti te ihirangi hauota)He tino pai tōna ārai waikura, he kaha ki ngā pānga, ā, he māmā te hanga, ahakoa kāore i te kaha pēnā i ētahi atu karaehe. Ko ētahi o ngā whakamahinga ko te tukatuka matū, ngā pūwhakawhiti wera, ngā pūnaha tango tote, ngā wāhanga motuka, ngā anga rererangi, me ngā taputapu hauora.
- Kura 2 (Kore-parahanga ā-tāhūhū, rōrahi hauota paerewa)He kaha ake i te Kura 1, he tino aukati ki te waikura, he pai te ngawari, te māmā ki te hanga āhua, te māmā ki te whakahiato, me te māmā ki te mīhini. Ka whakamahia ki ngā anga rererangi, ki ngā miihini rererangi, ki te tukatuka hāorokaropona, ki ngā taputapu moana, ki ngā taputapu hauora, me te hanga klorāte.
- Kāwai 3 (Kore-parahanga ā-hokohoko, taumata hauota waenga)He uaua ake te hanga i ngā karaehe 1 me te 2, engari he kaha rawa, he aukati waikura, ā, he pai te āhei ki te mīhini. He mea whakamahia whānuitia i ngā rāngai rererangi, moana, me te hauora.
- Kāwai 4 (Kore-parahanga ā-tāhūhū, nui te ihirangi hauota)Ko te kaha rawa atu i waenga i ngā karaehe tītānium mā, he tino ārai waikura. Me nui ngā reiti whakauru, me pōturi ngā tere, me te rere nui o te wai whakamātao, nā te uaua o tōna hanga mīhini. Ko ōna whakamahinga ko ngā ipu cryogenic, ngā whakawhiti wera, ngā pūnaha hāora, ngā anga rererangi, ngā taputapu pokanga, me ngā taputapu moana.
- Kura tuarima (Ti6Al4V)Ko te kōpiri tītani e whakamahia nuitia ana (e tata ana ki te haurua o te whakamahinga tītani o te ao), kua whakakōpirihia ki te 6% konutea me te 4% vanadia. Ka taurite i te aukati waikura teitei me te āheinga hanga tino pai, engari he ngoikore tōna āheinga mīhini. He tino pai mō ngā hanganga anga rererangi, ngā miihini rererangi, te whakaputa hiko, ngā taputapu rongoā, ngā taputapu moana/tuawhenua, me te pūnaha wai-pēhanga.
- Kura 6 (Ti5Al-2.5Sn)He pai tōna āhei ki te whakahiato, tōna pumau, me tōna kaha i ngā pāmahana teitei, ā, he kaha waenga mō ngā kōpiri tītānium. Ka whakamahia hei pupuri i ngā hau wai/propellant mō ngā rōketa, ngā anga rererangi, ngā miihini jet, me ngā waka ātea.
- Kura 7 (Ti-0.15Pd)He mea whakaaro i te nuinga o te wā he ma, engari kei roto he iti o te palladium, ā, he tino aukati ki te waikura, he tino pai te whakahiato me te hanga (ahakoa he iti ake tōna kaha i ērā atu konganuku). Ka whakamahia i roto i ngā tukanga matū me ngā wāhanga taputapu whakaputa.
- Kura 11 (Ti-0.15Pd)He rite ki te Kura 7, he tino pai tōna ārai waikura, tōna ngawari ki te whakawhē, me tōna māmā ki te hanga, engari he iti ake tōna kaha. Ka whakamahia i ngā tono whakakore tote, moana, me te hanga klorāte.
- Kura 12 (Ti0.3Mo0.8Ni)Ka tuku i te kaha teitei i ngā pāmahana teitei, he tino māmā te whakahiato, he aukati waikura, engari he utu nui ake i ērā atu konganuku. He hāngai mō ngā tono hydrometallurgical, ngā wāhanga rererangi me ngā wāhanga moana, me ngā kaiwhakawhiti wera.
- Kura 23 (Ti6Al4V-ELI)He tino māmā te hanga āhua, he kaha te whakawhāiti, he pakari pakaru pai, he tino hāngai ki te tinana, engari he ngoikore te mahi mīhini. Ka whakamahia nuitia i ngā taputapu whakatikatika niho, i ngā pini me ngā miro orthopedika, i ngā tūpoki pokanga, me ngā taura orthopedika.
Ngā wero i te mīhini CNC mō ngā kōpiri tītānium
Ahakoa ā rātou painga, ka whakatakoto wero ahurei ngā konutea tītānium e hiahiatia ana he huarahi motuhake:
- Te āheinga whakawera itiKa whakawāwā āta a tītānium i te wera, ā, ka puta te kohinga wera ā-rohe i te wā e mahi ana i te mīhini. Ehara tēnei i te mea ka tere ake te mau o ngā taputapu anake, engari ka tūpono hoki te whakarerekētanga o te wāhanga mahi, te mārō nā te tukatuka mīhini, ā, tae noa ki ngā mōrearea ahi.
- Te āhua pakari mahiKa mārō tere te rauemi ina pāngia e ngā kaha tapahi, ā, ka uaua ake ngā tapahi e whai ake nei, ā, ka piki ake te pēhanga ki te taputapu.
- Te ngawari me te wiriAhakoa he kaha te tītānium, he ngohengohe hoki, ā, ka puta pea ngā wiriwiri (korokoro) i te wā e mīhini ana. Nā reira, me whai pūnaha mau mahi pakari me ngā whakaritenga mīhini pumau kia mau tonu te tika.
- Te Whakakōpaki me te Taha Kua Whakatōpū (BUE)Ko te āhua “ngāwari” o te tītānium, otirā i ngā karaehe tītānium tino mā mō te hokohoko, ka piri ki ngā taputapu tapahi, ka puta ai te BUE me te karinga. Ka whakaiti tēnei i te whaihua tapahi, ka whakaiti i te roa o te taputapu, ā, ka whakararuraru i te kounga o te mata.
- Te mau o ngā taputapuKo te pakeke me te kaha whakakoro o te tītānium e tere ake ai te pakaru o ngā taputapu, ā, me whai rauemi taputapu pakari me ngā paparanga whakamarumaru.
Ngā tukanga mīhini, ngā tohutohu me ngā tikanga
Hei whakatutuki i ēnei wero, kia puta ai ngā hua kounga teitei, he mea nui ngā tikanga pai e whai ake nei:
Te Kōwhiri Taputapu me te Uhi
- Whakamahia ngā taputapu tapahi i hangaia mai i te karapaiti pakari, i te maitai tere-nui kua kapi rānei (HSS) me ngā huinga tungsten, waro me vanadium, e taea ai te pupuri i te pakeke tae noa ki te 600 °C.
- Kōwhiria ngā paparanga taputapu i hangaia mō te mīhini tītānium, pērā i te Titanium Aluminum Nitride (TiAlN), Aluminum Titanium Nitride (AlTiN Nano), rānei Titanium Carbo-Nitride (TiCN). Ka hanga ēnei paparanga i tētahi paparanga okaina hei tiaki i ngā pāmahana teitei, ka whakaiti i te whakawhiti wera, ka whakapiki i te ngohengohe, ā, ka ārai i te piri. Ko te HVTI End Mill a HLW (i whakapaingia mō te Milling Whai Hua Nui) me te paparanga Aplus he kōwhiringa tino pai hei whakapai ake i te roa o te taputapu me tōna mahinga.
Te pupuri mahi me te pumau
- Whakamahia ngā pūnaha pupuri mahi pakari, haumaru hoki, kia whakaiti i te huringa me te wiri o te wāhanga mahi. Kia karo i ngā tapahi motu, ā, kia mau tonu te nekehanga o te taputapu i te wā e pā ana ki te wāhanga mahi—ka hua te wera nui me te mauiui o te taputapu mēnā ka noho roa ki ngā kohao kua kōrerehia, ki ngā pakitara kua āhua hanga rānei.
- Whakamahia he taputapu tapahi pito me te āputa matua nui ake, whakaitia te toronga i waenga i te ihu o te spindle me te pito taputapu, ā, kia mau tonu ngā tuku kai me ngā tere kia iti ai te korikori.
Whakamātao me te Whakahinuhinu
- Whakamahia te pēhanga teitei me te nui o te wai whakamātao, he tino māmā te rere, he pai hoki ngā āhuatanga whakamātao (hei tauira, ngā wai whakamātao emulsion), kia whakawāwā i te wera, kia horoia ngā toenga rino, kia aukati i te BUE me te whakapiri. Arataki tika te rerenga wai whakamātao ki te mata tapahi kia tino whai hua.
Ngā Rautaki Me Ngā Tūtohu Mō Te Mahi Miihini
- Whakamahia te mīhini eke (climb milling) hei whakaiti i te whakawhitinga wera ki te wāhanga mahi, kaua e whakamahi i te mīhini tuku iho. Ka whakaputa te mīhini eke i ngā para e tīmata ana he matotoru, he angiangi, e āwhina ana ki te whakawātea wera ki ngā para, ā, e whakarite ana i te tapahi mārama.
- Whakamahia ngā tere tapahi iti (18–30 mita ia meneti / 60–100 waewae ia meneti), me ngā reiti tuku kai teitei me ngā uta paraoa nui, kia whakaiti i te pikinga o te wera me te mārō mahi. Whakarerekēhia ngā tere i runga i te karaehe tītānium, ngā taputapu, me te pakari o te mīhini.
- Mō ngā tapahi tomonga me ngā tapahi putanga, hurihia āta te taputapu ki roto i te rauemi, rānei whakamahia ngā koki whakapae kia piki haere, kia heke haere rānei te pēhanga, hei whakaiti i te patupatu o te taputapu me te pakaru o te rauemi.
- Whakamahia ngā taputapu whai āporo iti ake kia piki ake te whakapā ki te hau me te wai whakamātao, kia whakamātao ai te mata tapahi i waenga i ngā tapahi.
- Whakangawari i ngā āhua matatini i roto i te hoahoa wāhanga (hei tauira, mā te whakamahi i ngā raiona nui ake, te matotoru pakitara ōrite, me te karo i ngā poka hohonu) kia māmā ake te mīhini, kia iti ake hoki te pēhanga ki ngā taputapu.
Wāhanga Whakaaro Hoahoa
- Whakamahia te pūmanawa CAD/CAM (hei tauira, i honoa ki ngā taputapu whakamātautau pērā i a ANSYS) mō te hoahoa wāhanga tino tika me te whakaputa ara taputapu. He mea tino hira ngā taputapu tautoko me ngā jigi kua hoahoatia pai hei pupuri i te pumau me te tika.
- Whakauruhia ngā mātāpono o te Hoahoa mō te Mahi Whakaputa (DFM) — ka tuku a HLW i ngā urupare DFM (nā te AI me te tangata) hei whakapai ake i ngā hoahoa wāhanga kia whai hua, kia kounga, kia whai utu whai hua.
Ngā whakamahinga o ngā wāhanga tītānium i hangaia mā te mīhini CNC
He wāhanga taiteniamu i hangaia mā te mīhini CNC he mea hira ki ngā ahumahi maha e tino hiahiatia ana:
- Rererangi āteaKo te kaiwhakamahi matua o te tītani, e whakamahia ana i ngā wāhanga tūru rererangi, i ngā aho, i ngā wāhanga turabini, i ngā kuaha, i ngā pūnaha whakaputa hauota, i ngā anga rererangi, me ngā wāhanga roketi. Nā tōna taumaha iti me tōna kaha ki te aukati i te wera, ka whai hua te whakamahinga o te hinu, ā, ka taea te whakatutuki i ngā mahi i ngā tere supersonic.
- Hauora me te nihoKa whakamahia ngā kōpiri tītānium e hāngai ana ki te tinana i ngā whakakapi hononga hope, turi, puku ringa me te pokohiwi; i ngā kōkiri wheua, niho me te upoko; i ngā rīpene whakakaha tuara; i ngā whakaurunga upoko wheua hope; i ngā pīnī ā-orthopēdika; i ngā piri pokanga; me ngā korona, piriti me ngā whakaurunga niho.
- Hoia me te TiakiKa whakamahia i roto i te rererangi hōia, ngā pū-rere, ngā pū-ā-whenua, ngā kaipuke raro moana, ngā waka whenua (hei ārai pāpā-ā-whenua), me ngā taputapu hōia moana.
- Moana/Hoia MoanaHe pai mō ngā aho poroporo mō te whakamāmā wai moana, ngā taputapu tangohanga rauemi i raro i te moana, ngā taputapu whakatikatika, ngā robotika i raro i te wai, ngā kaiwhakawhiti wera moana, ngā poroporo, me ngā pūnaha paipa—mā te whakamahi i tōna aukati waikura me ōna āhuatanga māmā.
- MotuāhuaHei whakaiti i te taumaha me te whakamahinga o te hinu, ā, ka whakamahia ki ngā vaolu, ngā pūwha vaolu, ngā pini piston o te pūmotu, ngā kaitiaki, me ngā piston o te kālipera paraka.
- Ngā taonga kaihokoKei te whakamahia nuitia i ngā taputapu hākinakina (ngā rakau golf, anga pahikara, rakau pōro pahikara, raketi tenipī, taputapu puni) me ngā taonga whakapaipai (mātātaki, anga karu, poroporo marena, me ngā mekameka) nā tōna māmā me tōna āhua ātaahua.
- Te tukatuka matūKa whakamahia i roto i ngā pūwhakawhiti wera, ngā pūnaha whakakore tote, me ngā wāhanga taputapu whakaputa mō tōna ārai waikura.
Ngā kōwhiringa whakaoti mata
Ka whakapiki te whakaoti mata i te whaihua, te pakari, me te ātaahua o ngā wāhanga tītānium i hangaia mā te mīhini CNC:
- Te whakakikorua anōHe kōwhiringa noa e whakapiki ana i te aukati waikura, e whakaiti ana i te pikinga taumaha, e whakaiti ana i te whakapā, ā, e whakapai ana i te āhua.
- Ngā Whakaoti MiihiniTe whakakoi, te pahū pī, me te paraihe hei whakaiti i te korakora o te mata, kia tutuki ai ngā āhua e hiahiatia ana.
- Ngā paparanga: Te kirīmi PVD, te kirīmi puehu, te kirīmi konukawha, me te electrophoresis hei whakakaha ake i te tiaki me te mahinga.
- Ngā Rongoā Kē: Peita hei whakarite āhua ātaahua. Ka tukuna e HLW ngā kōwhiringa tukatuka whakamuri e ono, tae atu ki te pahū pīra, te koti paura, te mīhini maeneene, me te whakakoi.
Ngā Whakaaro Ōhanga
Ko te utu tiketike o te tītānium (nā ngā paerewa kounga mārō me te pikinga o te hiahia) e hiahiatia ana he whakapai rautaki i ngā utu:
- Whakatairite i ngā utu o te tītaniuma ki ērā atu kōwhiringa (hei tauira, maitai, konumohe) mō ngā tono kāore e tino hira ana.
- Whakapaihia te roa o te taputapu, te wā mīhini, me te whakamahinga rauemi kia whakaitia ngā para.
- Aroturukihia, whakaitihia hoki ngā utu e pā ana ki ngā taputapu, te wai whakamātao, te mahi a ngā kaimahi, te pūngao, me te whakahaere para.
- Whakamahia te roa me te pakari o te tītani kia whai penapena utu mō te wā roa. Ko te whatunga o HLW e neke atu ana i te 1,600 mīhini whakatoi me te huri e whakarite ana i ngā utu whakataetae me te whakaputa whaihua mō ngā ota iti rōrahi me ngā ota matatini.
Ngā āta tiaki haumaru me ngā paerewa ahumahi
Ngā Tikanga Haumaru
- Kia mau i ngā taputapu tiaki whaiaro (PPE) hei whakaiti i ngā tūraru nā ngā paru e rere ana, te wai whakamātao, me ngā mōrearea ahi.
- Whai i ngā tikanga tika mō te whakahaere me te rokiroki i ngā rauemi tītani, ngā whakamātao, me ngā toenga tapahi.
- Whakatinana i ngā tikanga ārai ahi me ngā mahere whakautu ohotata, nā te mea ka puta he tūraru ahi i te wera nui.
- Whakahaere i ngā tiaki mīhini auau, ā, whakangungu i ngā kaiwhakahaere mīhini ki ngā tikanga mahi haumaru.
- Whakakore tika i ngā ngota tītānium, te wai whakamātao me ngā para kia haumaru ai te wāhi mahi, kia ū hoki ki ngā ture taiao.
Ngā Paerewa Ahumahi me ngā Tiwhikete
Hei whakarite i te kounga me te pono, ka ū te tukatuka CNC o te tītani ki ngā paerewa umanga mārō me ngā tiwhikete:
- Ngā Paerewa ASTM: ASTM B265 (rīpene/papa/pereti tītānium), ASTM F136 (whakaurunga pokanga Ti6Al4V ELI), ASTM F1472 (whakaurunga pokanga Ti6Al4V).
- Ngā Paerewa ISO: ISO 5832-2 (ngā whakaurunga tītānium kāore he whakakotahitanga), ISO 5832-3 (ngā whakaurunga whakakotahitanga Ti6Al4V), ISO 9001 (pūnaha whakahaere kounga), ISO 13485 (pūnaha whakahaere kounga taputapu hauora).
- Ngā Paerewa SAE: SAE AMS 4911 (papa/rīpene/pereti Ti6Al4V kua whakamahana).
- Ngā TiwhiketeHe mea tino hira te AS9100 (whakahaere kounga rererangi/ātea/tiaki) mō ngā wāhanga rererangi ātea.
Ngā Ratonga Miihini CNC a HLW mō ngā Huihuinga Titanium
Ka tukuna e HLW he ratonga hanga CNC whānui mō ngā whakarewa tītānium, mā te whakamahi i ngā taputapu hangarau-nui (milling CNC toru-ā-taha me rima-ā-taha, hurihuri, kōhiri, whakawhānui) me te mātau hei tuku wāhanga kounga-teitei me ngā wā whakahoki tere (i te nuinga o te wā, i raro iho i te 10 rā). Ko ā mātou āheinga e whai ake nei:
- Te hanga miihini ritenga o ngā karaehe tītānium 1–5, 7, 11, 12, 23 me ētahi atu whakarewa.
- Whakahoki kōrero DFM (AI me te tangata tonu) hei whakapai ake i ngā hoahoa wāhanga mō te hanga, te utu, me te kounga.
- He whānuitanga o ngā kōwhiringa whakaoti mata hei whakatutuki i ngā whakaritenga mahi me ngā whakaritenga ātaahua.
- Te ū ki ngā paerewa ahumahi (ASTM, ISO, SAE) me ngā tiwhikete (ISO 9001, AS9100, ISO 13485) mō ngā tono tino hira.
- He utu whakataetae me te kaha whakaputa ngawari hei whakatutuki i ngā ota rahinga iti me ngā āhua matatini me ngā manawataki paku (±0.125 mm / ±0.005″).
Hei tīmata, tukuna tō kōnae CAD (.STL) ki te papaanga a HLW kia whiwhi koe i tētahi utu inamata. Mō ngā pātai, whakapā mai ki a mātou i te 18664342076, i te īmēra info@helanwangsf.com rānei. E ū ana a HLW ki te āwhina i a koe ki te whakatere i ngā wero o te mīhini CNC tītānium, me te tuku hua whakamīharo mō ō kaupapa tino uaua.