I HLW, ka tautuhi anō mātou i te hiranga o ngā ratonga hurihuri CNC, mā te whakamahi i ngā hangarau matatau, ngā pūkenga hangarau, me te ū kaha ki te kounga. Hei kaiwhakarato pono o ngā rongoā mīhini tino tika, kua hoahoatia ā mātou pūkenga hurihuri CNC kia tutuki i ngā whakaritenga tino uaua o ngā ahumahi puta noa i te ao—mai i ngā rerenga whakaputa rahinga-nui ki ngā tauira ritenga me te hanga wāhanga matatini. Mā te whakakotahi i ngā pūnaha mīhini hāpai-ā-roro matatau me te whakahaere kounga mārō, ka tuku mātou i ngā wāhanga e neke atu ana i ngā tūmanako mō te tika, te pakari, me te mahinga, ā, i taua wā tonu ka whakapai i ngā utu me ngā wā tuku.
He aha te hurihanga CNC?
He tukanga hurihuri CNC Tukanga hanga whakaiti e huri ana i ngā rauemi mata (pērā i ngā pae rino, ngā poraka rino, ngā ngongo rānei) hei wāhanga taurite hurihuri. Ka mau te wāhanga mahi ki roto i tētahi pūwha tika, ā, ka huri i runga i ngā tere whakahaere (mai i te 1,000 ki te 10,000 RPM, i runga i te rauemi me ngā whakaritenga o te wāhanga). He tureti e whakahaerehia ana e te rorohiko—kua whakauruhia ki ngā taputapu tapahi motuhake (hei tauira, karapaiti, ngā taputapu whai pito taimana, rānei rino tere-nui)—ka tango i te rawa taapiri i te wāhanga e huri ana kia puta ai ngā āhua e hiahiatia ana.
Ko ngā āhuatanga matua ka taea te whakatutuki mā te hurihanga CNC, arā:
- Ngā āhuatanga o waho: ngā aho, ngā ngongo, ngā mokowā, ngā āhua, ngā raidi, me ngā whaiti.
- Ngā āhuatanga ā-roto: ngā poka, ngā poka huna, ngā whakaiti poka, me ngā aho ā-roto.
- Ngā āhua matatini: ngā āhua taurite me ngā āhua kāore i taurite (me ngā āheinga maha-tuaka).
- Ngā whakaoti mata: ngā whakaoti tino tika me ngā uara Ra iti rawa atu ki te 0.2 μm (he maha ngā wā ka whakakore i te hiahia mō ngā tukanga whai muri).
Ehara i te huri ā-ringa, engari ka whakawhirinaki te huri CNC ki te hoahoa ā-rorohiko (CAD) me te hanga ā-rorohiko (CAM) hei aunoa i ngā nekehanga taputapu, kia mau tonu ai te tika i ia wāhanga. Ka tautoko ngā pokapū huri matatau a HLW Te hanga miihini tuaka e whā me tuaka e rima, e āhei ana i a mātou ki te whakaputa āhuatanga kāore i te ōrite (hei tauira, ngā mata tapawhā, te kōhiringa whakawhiti, ngā mokowā koki rānei) kāore e taea e ngā miihini tapahi tuku iho—e whakawhānui ana i te whānuitanga o ngā whakamahinga pea.
He aha ai e whiriwhiri ai i HLW CNC Turning?
Kei te tū a HLW hei kaiārahi i te hurihanga CNC mō ngā take e tino hira ana ki ā mātou kiritaki: te pono, te ngawari, me te uara. Anei ngā āhuatanga e wehe ai ā mātou ratonga:
1. Tika tino mīharo me te tika ā-āhua
Kua whakaritea ā mātou pokapū hurihuri CNC kia tutuki Ngā manawataki pātiti pērā i te ±0.001 mm (0.00004 inihi), e tutuki ana i ngā paerewa umanga tino mārō (hei tauira, ISO 2768 mō ngā manawataki whānui, ASME Y14.5 mō te whakarōpūtanga ā-ahua). Mā te whakauru i ngā pūmanawa CAD/CAM (Siemens NX, Fanuc CAM) ki ngā pūnaha ine laser i te wā tūturu, ka whakakorehia ngā hapa a te tangata, ā, ka whakarite kia ū ngā wāhanga katoa ki ngā whakaritenga hoahoa tino tika. He mea tino hira tēnei tika mō ngā ahumahi pērā i te rererangi, ngā taputapu hauora, me te ahumotuka, i reira ka puta ai ngā pānga tino kino mēnā ka hinga ngā wāhanga.
2. Whaihua teitei mō ngā rahi whakaputa katoa
Ahakoa me hiahia koe i ngā tauira whakamātautau e 10, me ngā wāhanga whakaputa e 100,000 rānei, ka whakapai ake a HLW i te whaihua:
- Te whakaputa rahinga-nuiKua whakauruhia ki ngā kaiwhakarato pae aunoa (hei kawe i ngā pae rauemi tae noa ki te 12-waewae te roa) me ngā robotika utaina wāhanga; e rere ana ā mātou raina mīhini i ngā 24 haora o te rā, i ngā 7 rā o te wiki, me te iti rawa o te whakauru ā-tangata, ā, ka whakaiti i ngā wā huringa tae noa ki te 30% ki te whakatairite ki te hanga mīhini tuku iho.
- Ngā rerenga iti-nui me ngā rerenga ritengaKo ā mātou whakaritenga ngāwari me te hōtaka tere e āhei ai te huri tere (i roto i te 24–48 haora mō ngā tauira tuatahi), me te kore e whakaiti i te kounga, me te kore rānei e whakapau utu taputapu nui rawa.
3. Te Whānuitanga o te Hototahitanga Rauemi me te Mātau
Ka tautoko ngā ratonga hurihuri CNC a HLW i te whānuitanga o ngā rauemi, me ngā tukanga motuhake kua whakaritea kia hāngai ki ngā āhuatanga ahurei o ia rauemi:
| Kāwai Rauemi | Ngā tauira | Ngā Painga o te Mahi Miihini HLW |
|---|---|---|
| Ngā Konganuku me ngā Hono-Konganuku | Aluminiuma, parahi kōura, parahi, maitai waro, maitai kore-waikura (304/316), tītānium, Inconel, māginiyamu | Ngā taputapu tapahi tere-nui, te whakapai ake i te whakamatao, me te whakahaere wera hei aukati i te whakarerekē āhua |
| Ngā rauemi kua pakari | Maite taputapu (H13), maite whakarewa (4140), maite kore-waikura kua pakeke | Ngā taputapu karapaiti motuhake, te mīhini ā-makariri tino, me ngā tere tapahi whakaitihia mō te tika |
| Ngā Kirihou Mō te Pūhanga | PEEK, PTFE, nīrōni, akētāra, pōlikāboneti | Ngā whakaritenga aukati korikori, te tango puehu, me ngā taputapu kore-paruparu hei karo i te whakarerekētanga o te rauemi |
Tuhipoka: Ka tukuna hoki e mātou ngā whakamātautau rauemi me te tiwhikete (hei tauira, RoHS, REACH) mō ngā umanga e hiahiatia ana e ngā ture.
4. Te Whānuitanga me te Whakarite
Ka taea e ā mātou pokapū hurihuri CNC te whakahaere i ngā matotoru o ngā wāhanga mahi mai i 0.5 inihi (12.7 mm) ki te 18 inihi (457 mm) me ngā roa tae noa ki te 40 inihi (1,016 mm), e hāngai ana mātou ki ngā wāhanga iti, matatini (hei tauira, ngā hononga hiko) me ngā wāhanga nui, taumaha (hei tauira, ngā aho ahumahi). Mō ngā hiahia motuhake, ka mahi ngātahi tō mātou rōpū pūhanga me ngā kiritaki ki te whakawhanake i ngā ara taputapu ritenga, ngā taputapu mau, me ngā rongoā tukatuka whai muri—kia tino hāngai ai te wāhanga whakamutunga ki tō rātou tono.
Me pēhea te mahi a ngā pokapū hurihuri CNC HLW
Ko te tukanga hurihuri CNC a HLW he hononga o ngā taputapu matatau, ngā pūmanawa, me ngā pūkenga toi ā-ringa. Anei i raro nei he wehenga taipitopito o tō mātou rerenga mahi me ngā wāhanga matua:
Ngā Wāhanga Matua o ā Mātou Pokapū Hurihuri
- TaraNgā pūpū whakapau wai, pūpū hau rānei (3-waha, 4-waha, rānei he whakarite motuhake) e mau ana i te wāhanga mahi me te kaha pēhanga ōrite—kia kore ai e huri, kia mau ai te pumau hurihanga.
- Aho hurihuriNgā pūwha tō-torque teitei, tino tika, me te whakahaere tere rerekē (tae noa ki te 10,000 RPM) mō te mahi tapahi pai rawa atu i ngā rauemi katoa. Kei ā mātou pūwha he pēhanga kirīmi hei whakaiti i te wiri me te whakawhānui i te oranga o te taputapu.
- Tūreti12–16 ngā tūranga mahi turere e taraiwa ana e te servo, me te huringa taputapu tere (≤0.2 hēkona ia taputapu) hei whakaiti i te wā kore mahi. Ka tautoko ngā turere i ngā taputapu ora (pūtarai, taputapu tapahi, miihini) mō ngā mahi maha i te wā kotahi.
- Pūnaha WhakahaereNgā kaiwhakahaere Siemens Sinumerik me Fanuc 31i-B e ārahi ana i te umanga, e tuku ana i te hōtaka māmā, te whakamātautau 3D, me te aroturuki tukanga i te wā tūturu.
- Pūnaha whakamātaoWai whakamātao pēhanga teitei (tae noa ki te 1,000 PSI) me te whakahaere pāmahana hei whakaiti i te mau o ngā taputapu, hei horoi i ngā toenga whakarewa, me te aukati i te whakarerekētanga wera o te wāhanga mahi.
Te rerenga mahi whakangāwari a HLW
- Hoahoa me te Whakawhanake PūmanawaKa tuku mai ngā kiritaki i ngā kōnae CAD (STEP, IGES, STL, rānei DXF). Ka arotake ā mātou kaimātai hangarau i te hoahoa, ka whakapai ake mō te hanga (DFM), ā, ka waihanga i ngā hōtaka CAM me ngā whakamātautau ara taputapu hei tautuhi i ngā raruraru pea.
- Te Whakarite RauemiKa tirotirohia ngā rauemi mata mō te kounga (mā te whakamātautau pakeke, te tirotiro ā-āhua, me te whakamana tiwhikete rauemi) i mua i te utaina ki te kaiwhakarato pae rino, ki te puku rānei.
- Whakarite me te WhakakāroKua whakaritea te mīhini mā te whakamahi i ngā taputapu ine tino tika (hei tauira, ngā tohu porowhita ine, ngā taputapu whakatikatika laser) kia ū te pokapū o te spindle me te whakatikatika o ngā taputapu.
- Te Whakahaere MiihiniKua utaina te hōtaka CAM, ā, ka rere aunoa te mīhini. Ka aroturuki ngā kaiwhakahaere i te tukanga mā te papa whakahaere, me ngā whakatūpato i te wā tūturu mō ngā hē (hei tauira, te mau o te taputapu, te hē o te whakatakoto rauemi).
- Tātari KoungaKa whakamātauria ia puranga mā te 100% mā te whakamahi i ngā mīhini ine ā-whakawhiti (CMMs), ngā kaitātari ā-whatu, me ngā pūtautuhi paruparu mata. Ka whakaratohia te tirotiro tuatahi o te tūemi (FAI) mō ngā ota hou katoa.
- Whakahaere Whai muri & TukuKa horoia, ka whakakore i ngā pito mata, ka oti ngā wāhanga (hei tauira, te anodizing, te plating, te peita) i runga i ngā tono. Ka kohia ngā wāhanga kia kore ai e pakaru i te wā e kawe ana, ā, ka whakarato mātou i ngā tuhinga aroturuki (tau rōpū, pūrongo tirotiro).
Ngā Painga Matua o te Hurihanga CNC HLW
Ko te mahi tahi me HLW mō te hurihanga CNC e tuku ana i ngā painga tūturu e whānui atu ana i ngā wāhanga tino tika:
1. Whai hua o te utu
- Kua whakaitia te para rauemi (toharite o te reiti para <2%, i te toharite ahumahi o te 5–8TP3T) nā ngā ara taputapu tika me te whakapai ake i te hoahoa mō te hanga.
- Whakaitia ngā utu mahi mā te aunoatanga me te whakahaere 24 haora i te rā, e whitu rā i te wiki.
- Utu whakataetae mō ngā ota iti me ngā ota nui, me ngā hekenga utu mō ngā ota whakaputa nui.
2. Te Āhei Whakahoki me te Ōritetanga
Ko tā mātou tukanga hurihuri CNC e whakarite ana Te ōritetanga ā-wāhanga me ngā reiti hē iti iho i te 0.002 mm—he mea tino hira mō te whakaputa rārangi huihuinga me ngā wāhanga whakawhiti. Mā tēnei āhei whakahoki anō ka whakakore i ngā mahi anō, ka whakaiti i ngā utu rārangi taonga, ā, ka whakapai ake i te pono o te mekameka tuku.
3. Haepapa Taiao
Kei te ū a HLW ki te hanga toitū:
- Ngā mīhini whai hua pūngao (ngā motuka kua whakatauria hei IE3) ka whakaiti i te whakamahinga hiko e 15–20%.
- Ka whakaiti ngā pūnaha whakahoki wai whakamātao i te para, ā, ka whakamahia anō te 95% o te wai whakamātao.
- Ngā hōtaka whakahou para rino hei tautoko i ngā tikanga ōhanga hurihuri.
4. Tautoko Mātanga me te Mahi Ngātahi
Ko tā mātou rōpū kaiwhakawhanake hōtaka CNC kua tiwhikete, ngā kaihangarau miihini, me ngā kaimātai kounga e mahi ngātahi ana me ngā kiritaki mai i te ariā ki te tuku. Ka tuku mātou i ngā tohutohu hangarau, te whakapai hoahoa, me te tautoko i muri i te tuku hei whakautu i ngā wero katoa—kia māmā, kia korekore hoki te wheako.
Ngā whakamahinga o te hurihanga CNC mō te para tino kino
E whakawhirinaki ana ngā ahumahi e hiahiatia ana te tika me te pono ki ngā wāhanga hurihuri CNC a HLW:
- Rererangi āteaWāhanga miihini, taputapu hāora, wāhanga taputapu taka (titani me ngā rauemi Inconel).
- MotuāhuaNgā aho whakawhiti, ngā werohanga hinu, ngā pokapū taraiwa, ngā wāhanga o te pūnaha parenga.
- Ngā Pūrere HauoraNgā taputapu pokanga, ngā wāhanga whakauru (tītani, maitai kore-waikura), ngā wāhanga taputapu tātari.
- Ngā taputapu hikoNgā pini hononga, ngā anga pūoko, ngā tuaka mīhini, ngā pūwera wera.
- Miihini AhumahiNgā aho papu, ngā tinana kūaha, ngā pouaka taputapu, ngā wāhanga kaikawe.
- Hinu me te Gasi: ngā pito kōkiri, ngā wāhanga o te upoko puna, ngā taputapu pēhanga (ngā konganuku ārai waikura).
Te Whakarite Kounga i HLW
Ko te kounga te tūāpapa o ā mātou mahi. Kua tiwhikete a HLW ki te paerewa ISO 9001:2015, ā, kei roto i tō mātou pūnaha whakahaere kounga (QMS) ngā mea e whai ake nei:
- Te Mana Whakahaere Tatauranga (SPC) hei aroturuki, hei whakatikatika hoki i ngā tawhā mīhini i te wā tūturu.
- Ngā kōwhiringa whakamātautau kāore e whakangaro (NDT): whakamātautau ultrasonic (UT), tirotiro X-ray, me te tirotiro ngota ā-māneti (MPI) mō ngā wāhanga tino hira.
- Te āhei ki te whai i ngā huarahi katoa: Ka tohua ia wāhanga ki tētahi nama raupapa ahurei, e hono ana ki ngā kohinga rauemi mata, ngā raraunga whakaputa, me ngā pūrongo tirotiro.
- Te whakatikatika auau me te tiaki i ngā mīhini kia mau tonu ai te mahi.
Tikina he whakapae utu mō tō kaupapa hurihuri CNC
Kua rite koe ki te whakakī i tō hoahoa ki te ora mā ngā ratonga hurihuri CNC tino tika a HLW? Anei me pēhea te tīmata:
- Tukuna ō kōnae CAD (STEP, IGES, DXF, rānei STL) ki info@helanwangsf.com.
- Tāpiri taipitopito: te rahinga, ngā whakaritenga rauemi, ngā manakohanga e hiahiatia ana, te whakaoti mata, ngā whakaritenga tukatuka whai muri (hei tauira, te whakakikoranga, te maimoatanga wera), me te rārangi wā tuku.
- Ka arotake tō mātou rōpū i tō tono, ā, ka whakarato i tētahi Kōtaha utu motuhake i roto i te 12 haora (mō ngā kaupapa paerewa) rānei 24 haora (mō ngā hoahoa matatini).
- Ka tuku mātou i ngā kōrero tohutohu kore utu mō te hoahoa hei hanga (DFM) kia pai ake ai tō wāhanga i ngā utu, i te tere, me te mahi.
Mō ngā pātai ohorere, ngā pātai hangarau rānei, whakapā atu ki tō mātou rōpū hangarau hoko i te +1-XXX-HLW-CNC (rānei tō nama whakapā ā-rohe) — kei te wātea mātou 24 haora i te rā, 7 rā i te wiki hei tautoko i tō kaupapa.
I HLW, ehara i te mea ka hanga wāhanga anake mātou—ka tuku mātou i ngā rongoā e akiaki ana i tō angitu. Mahi tahi mai ki a mātou mō te hurihanga CNC e whakakotahi ana i te tika, te whaihua, me te mātau.
Whakapā mai ki a mātou i tēnei rā: info@helanwangsf.com | https://helanwangsf.com/