Ing carbon steel, metung a alloy ning bakal a maki manga 1% carbon (at maralas maki ditak a karagdagan a alloying elements anti ing molybdenum, chromium, o nickel), metung ya karing pinaka-versatile at maleparan a gagamitan a materyales king pamangawa. Kilala ya king kayang mayap a balansi ning kababan ning alaga, sikan, at kadaling gawan king makina, at magsilbi yang kritikal karing halos eganaganang manimunang industriya. Ing HLW ya ing manimuna king pamagdalang de-kalidad a Serbisyu ning Carbon Steel Precision CNC Machining, pisasamut na ing makabayung teknolohiya, dekadang karanasan, at komitment king eksaktung pamangawa ban asapatan la ding miyayaliwang pangangailangan para karing custom a prototype, mangalating bilang ning produksyon, at marakal a bilang ning produksyon.
Deng Grado at Manimunang Katangian ning Carbon Steel
Ing HLW mag-aluk yang kumpletung pamamilian da reng grado ning carbon steel, nung nu ing balang metung mekadiseniu ya para kareng partikular a kailangan ning aplikasyun base king karelang sariling katangiang mekanikal. Dening gradung areni makakategorya la agpang king laman a carbon at komposisyun ning alloy, para masiguru ing pekamasanting a galing para kareng miyayaliwang gamit:
Mababang Carbon a Bakal (Malambut a Bakal)
- Karaniwang Grado: 1018, A36, 1215
- Deng Katangian: Laman a carbon a mas mababa kesa king 0.3%, pekamasanting a pamag-weld, mayap a pamag-machina, katamtaman a tibay, at sulit king alaga. Deng manimunang specification kayabe la ing yield tensile strength a manibat 250 MPa (A36) anggang 415 MPa (1215), Brinell hardness a pilatan ning 119 (A36) at 167 (1215), at ing densidad a manga 7.85-7.87 g/cm³.
- Deng Aplikasyun: Pangkabilugan a gamit a piyesa anti mo reng bolts, nuts, screws, suportang pang-istruktura, pipe fittings, at piyesang pang-istruktura para king saken o konstruksyon. Ing 1215, metung a klasi a malagwang i-machine at matas king sulfur, ya ing pinakabagay para kareng piyesang mangailangan masusing pamag-machine.
Kalibudtan a Carbon a Bakal
- Karaniwang Grado: 1045
- Deng Katangian: Laman ning carbon pilatan ning 0.3% at 0.6%, mas matas a tibay at resistensya king pangagasgas kesa king bakal a mababang carbon, mayap a ductility, at pamananggap king heat treatment. Atin yang yield tensile strength a 560 MPa, Brinell hardness a 210, at 16% a elongation at break.
- Deng AplikasyunDing mekanikal a piyesa a makasailalim king katamtaman a puwersa, kayabe la ding piñon, aksis, krangkashaft, piyesa da ring makinang gamit, at ding piyesang hidrauliko.
Matangkar a Bakal
- Karaniwang Grado: A2 Bakal a Pangkagamitan, O1 Bakal a Pangkagamitan
- Deng Katangian: Atin yang carbon a lagpus 0.6%, pambihirang katigasan, katibayan king pangagasgas, at pangmalwatan ning taram, agyang limitadu ya ing pamag-forma at pamag-saldung na. Ing A2 Tool Steel magkalub yang siksik a tibay a 1275-1585 MPa at katigasan a Rockwell C a 57-62 HRC kaybat ning heat treatment, kabang ing O1 Tool Steel miras ya king 63-65 HRC.
- Deng Aplikasyun: Deng kasangkapan a pámutut, púns, dái, talim, spring, at matibéng pyesa ning makina a mangailangan sukdulan a tibé.
Halung a Bakal
- Karaniwang Grado: 4130, 4140, 4140 PH, 4340
- Deng Katangian: Pinasanting kapamilatan da ring alloying elements (chromium, molybdenum, nickel) para king mas matas a sikan, tibay, at pamaglaban king kalawang. Ing 4140 atin yang yield tensile strength a 675 MPa at Brinell hardness a 302, kabang ing 4340 naman magkalub yang mayap a pamaglaban king pamanasawa (fatigue resistance) at papanatilian na la ring kayang katangian king matas a temperatura. Ing 4140 PH, metung a pre-hardened a uri, lalako na ing heat treatment kaibat ning pamag-machining.
- Deng AplikasyunDing pyesa para king aerospace, pyesa para king saken, pressure vessel, shaft, gear, pibandian ning makina ning eruplanu, at ding matibeng bolt.
Deng eganaganang grado atyu la karing miyayaliwang porma, kayabe la ring bar, sheet, plate, tube, castings, at forgings, ban makibage karing miyayaliwang kailangan king pamag-machine.
Ding Teknolohiya at Kagiwan king Pamag-machina
Gagamitan na ning HLW ding makabagung-panahun a CNC equipment at ding masulung a teknika king pamag-machining ban makapagdalang eksaktu at episyenteng pamag-prosesu king carbon steel, a maki kakayahang sumakup king:
Pangunahing Serbisyu king Machining
- Pamag-machina king dakal a axis: 4-axis at 5-axis a milling/turning para kareng komplikadung geometriya at masisikip a toleransiya, a magpalyaring mag-prosesu kareng masalimuut a piyesa anti mo reng gears, manifolds, at piyesang pang-aerospace.
- Espesyal a Prosesu: CNC milling, makaburak, makapagal, Electronic Dance Music (Electrical Discharge Machining), Swiss machining, at micromachining para kareng ultra-precision a aplikasyun.
- Teknolohiya ning Pamamutut:
- Pamag-gupit Fiber Laser: Mabilis at eksaktung pamag-gupit kareng sheets at tubo (mabilug, parisukat, C-channel, angle iron) anggang 1-5/8 pulgada kakapal gamit ing 6,000-watt a laser, gagamit king teknolohiyang beam-modulation para king pare-pareung galing king balang kapal ning materyales.
- Plasma & Apîng Pamamutut: Mura at praktikal a pagpilian para kareng seamless a tubo, a ating automated a sistema a dakal a buntuk para king marakal a produksyon.
- Water Jet Cutting: Pekamasanting para kareng tubo a maragul diametro at makapal a materyales, a makapagputut, makapag-chamfer, at makapag-groove processing a alang pinsalang ibat king pali.
- Pamangupit: Ding makina ning pamangupit a paikot a malamig a atin talim a gawa king high-speed steel o carbide para kareng tubo a gawa king alloy at high-alloy steel.
Pamanukad ning Galing
- Pamananggap: Makakamtan na ing eksaktung toleransya a kasikip ning ±0.0002 pulgada anggang ±0.0005 pulgada, a sasapat kareng pamangailangan da reng industriyang matas ing eksaktung antas kalupa ning aerospace at pang-medikal Pámangawa karing Gágalang.
- Sukad ampong Kayanang Dalan: Mag-prosesu kareng pyesa manibat 3”x3”x3” (lalam ning 1 lb) anggang 150”x92”x48” (angga king 44,000 lbs), a susuportan da reng 35 a overhead crane a maki 20-ton a kapasidad a pag-angat.
- PamibalikDeng mabilis a gawang prototype at pyesang pang-produksyon, mai-deliver la kilub ning mapilan a aldo, a maki libreng standard shipping kareng eganaganang order king US.
Pangayus ning Babo at Karagdagang Pamag-prosesu
Para pagmayap ing pamaglaban king kalawang, ing pamaglaban king pangagasgas, at ing itsura, ing HLW mag-aluk yang miyayaliwang surface treatment at post-processing a pagpilian:
- Pamag-nikel: Pante-panteng 0.1mm a sapin ning nickel para king mas masanting a proteksyon laban king kalawang at pangagasgas.
- Powder a Pamanalup: Matibeng patung (0.1524-0.3048 mm kakapal) para e kalawang ing hubad a bakal.
- Pamagpatigas king karbon: Papatagus king babo ning carbon para patibayan ing katigasan at ing pamanlaban king pangagasgas para kareng piyesang masikan ing pamanigpit.
- Paman-init a Pamanulu: Pamagpalambot, pamagpalamig, at pamagtemper para ibage la ding mekanikal a katangian (alimbawa, tibay, katatagan) da ring bakal a katamtaman at matas a carbon.
Paggamitan king Industriya
Deng serbisyu ning HLW king carbon steel CNC machining magsilbi la kareng miyayaliwang industriya, gamit ing sikan, tibay, at makatipid a presyu ning materyal:
- Aerospace at Depensa: Deng piyesa ning makina, deng piyesang pang-istruktura, at gamit a militar.
- Saken: Giya, aksis, krangkishaft, at ding piyesa ning radiator.
- Konstruksyon: Ding suportang pang-istruktura, ding tubo, at ding pabrikasyon.
- Enerhiya: Deng sangkap ning langis at gas, deng piyesa ning enerhiyang angin, at deng kagamitan para king pamangawang kuryenti.
- Medikal: Deng gamit king operasyun at deng sangkap a biocompatible (karing klasi ning stainless steel).
- Pamangan & Parmasutikal: Higienikung kagamitan at tangkeng panimbian.
- Marina: Deng pyesa ning propeller, fittings, at deng pyesang e kalawang.
- Industriyal: Deng piyesa ning makina, die plate, at deng piyesang hydraulic.
Ding Sertipikasyun king Kalidad at Pamanupad
Ing HLW mamantini yang masusing pamantayan king kalidad, at atin yang sertipikasyun kayabe la ring ISO 9001:2015, ISO 13485, IATF 16949:2016, AS9100D, at rehistrasyun king ITAR. Dening kredensyal a reni papakit da ing komitment king alang-pátnang kalidad, pámamintu karing regulasyun, at kasiyahan da ring kustomer karing eganaganang proyektu.
Mga Payu king Disenyu para Makatipid
Para pagmayapan ing episyensya ning pamangawa at bawasan ing gastos, irerekomenda ning HLW:
- Pamamiling Materyales: Piliin ing pinaka-angkop a uri para king gamit (alimbawa, mild steel para kareng pyesang mababa ing pwersa imbes na high-strength alloy steel) ban maiwasan ing e-kailangan a gastos.
- Pamanayus ning Pamag-set up: Idisenyu la reng dake para mabawas ing bilang da reng pamag-set up king makina, uling ing gastus king setup malagua yang makabawi king mitipid king materyales para kareng bakal a makatipid.
Impormasyun para king Pakikipag-ugnayan
Para kareng agad a presyu para kareng pasadyang piyesang gawa king carbon steel o para king karagdagang impormasyun tungkul kareng kakayahan ning HLW, makipag-ugnayan kayu ngeni:
- Teleponu: 18664342076
- Email: info@helanwangsf.com
Pisanmetung na ning HLW ing dekadang karanasan king industriya, makabayung teknolohiya, at paralan a makatutuk king kostumer ban magkalub serbisyu king carbon steel precision CNC machining a makasapat karing pekamatas a pamantayan ning kalidad, katumpakan, at kapanaligan. Para man karing prototype o maragulan a produksyon, ing HLW ya ing kekayung kapanaligang ka-partner para karing eganaganang kailangan king carbon steel machining.