{"id":1683,"date":"2026-07-28T01:22:00","date_gmt":"2026-07-28T01:22:00","guid":{"rendered":"https:\/\/helanwangsf.com\/?p=1683"},"modified":"2026-07-28T01:22:07","modified_gmt":"2026-07-28T01:22:07","slug":"ucak-parcalarinin-cnc-ile-islenmesi","status":"publish","type":"post","link":"https:\/\/helanwangsf.com\/tr\/cnc-machining-aircraft-parts\/","title":{"rendered":"Hava Ta\u015f\u0131t\u0131 Par\u00e7alar\u0131n\u0131n Hassas CNC \u0130\u015flemesi: Dar Toleranslar\u0131n ve \u0130nce Duvar Bozulmalar\u0131n\u0131n \u00dcstesinden Gelmek"},"content":{"rendered":"

Havac\u0131l\u0131k ve uzay sekt\u00f6r\u00fcnde \u00fcretimde s\u0131f\u0131r hata kural\u0131 tart\u0131\u015fmaya a\u00e7\u0131k de\u011fildir. Uygulama s\u0131ras\u0131nda U\u00e7ak par\u00e7alar\u0131n\u0131n CNC ile i\u015flenmesi<\/strong>, makine at\u00f6lyeleri, genellikle $\\pm 0,005\\text{ mm}$ ($\\pm 0,0002\u2033$) seviyesine kadar) ve u\u00e7ak g\u00f6vdesinin a\u011f\u0131rl\u0131\u011f\u0131n\u0131 en aza indirmek i\u00e7in tasarlanm\u0131\u015f karma\u015f\u0131k ince cidarl\u0131 geometriler gibi ac\u0131mas\u0131z bir kombinasyonla kar\u015f\u0131 kar\u015f\u0131yad\u0131r.<\/p>\n\n\n\n

\u0130ster masif malzemeden yap\u0131sal \u00e7ubuklar kesiyor olun al\u00fcminyum<\/a> 7075-T6 k\u00fct\u00fckleri veya Ti-6Al-4V'den y\u00fcksek s\u0131cakl\u0131k motor ba\u011flant\u0131 par\u00e7alar\u0131n\u0131n kaba i\u015flenmesi; bir CAD modelini u\u00e7u\u015f sertifikal\u0131 bir bile\u015fene d\u00f6n\u00fc\u015ft\u00fcrmek, kapsaml\u0131 bir s\u00fcre\u00e7 kontrol\u00fc gerektirir.<\/p>\n\n\n\n

\u0130\u015fte, imalat at\u00f6lyemizin \u00fcretim s\u00fcrecinde kal\u0131nt\u0131 gerilimin giderilmesi, tak\u0131m sapmas\u0131 ve AS9100D uyumlulu\u011fu konular\u0131n\u0131 nas\u0131l ele ald\u0131\u011f\u0131na dair, m\u00fchendislik odakl\u0131 ve pratik bir k\u0131lavuz: U\u00e7ak par\u00e7alar\u0131n\u0131n CNC ile i\u015flenmesi<\/strong> i\u015f ak\u0131\u015f\u0131.<\/p>\n\n\n

\n
\"Titanyum
Titanyum ala\u015f\u0131m\u0131ndan \u00fcretilmi\u015f u\u00e7ak par\u00e7alar\u0131n\u0131n kesintisiz tak\u0131m yolu ile 5 eksenli CNC i\u015flenmesi<\/figcaption><\/figure>\n<\/div>\n\n\n

1. U\u00e7ak Yap\u0131lar\u0131nda \u0130nce Duvar Bozulmalar\u0131 ve Art\u0131k Gerilimin Ele Al\u0131nmas\u0131<\/h2>\n\n\n\n

Modern u\u00e7ak g\u00f6vdelerinde, maksimum mukavemet-a\u011f\u0131rl\u0131k oranlar\u0131 elde etmek amac\u0131yla ince cidarl\u0131 yap\u0131lar yayg\u0131n olarak kullan\u0131lmaktad\u0131r. Ancak, i\u00e7 ceplerin frezelenmesi s\u0131ras\u0131nda d\u00f6vme veya haddelenmi\u015f ham malzemede biriken i\u00e7 gerilimler s\u0131kl\u0131kla serbest kal\u0131r ve bu da par\u00e7an\u0131n sabitleme tertibat\u0131ndan \u00e7\u0131kar\u0131ld\u0131ktan sonra e\u011frilmesine neden olur.<\/p>\n\n\n\n

\u0130\u015fleme Stratejisi: Geleneksel Kaba \u0130\u015fleme ile Y\u00fcksek Verimli Frezeleme (HEM) Kar\u015f\u0131la\u015ft\u0131rmas\u0131<\/h3>\n\n\n\n

Titre\u015fim veya konikle\u015fme olmadan duvar kal\u0131nl\u0131\u011f\u0131n\u0131 1,0 mm'ye kadar korumak i\u00e7in, stratejik malzeme kald\u0131rma ad\u0131mlar\u0131yla birle\u015ftirilmi\u015f dinamik trokoidal tak\u0131m yollar\u0131 kullan\u0131yoruz:<\/p>\n\n\n\n

\u0130\u015fleme Parametresi<\/strong><\/td>Standart Cep Yap\u0131s\u0131<\/strong><\/td>Y\u00fcksek Verimli Frezeleme (HEM \/ Dinamik)<\/strong><\/td>\u00dcretim Alan\u0131na Etkisi<\/strong><\/td><\/tr><\/thead>
Radyal Kesme Derinli\u011fi ($a_e$)<\/strong><\/td>$50\\% \u2013 100\\%$ Tak\u0131m \u00c7ap\u0131<\/td>$5\\% \u2013 15\\%$ Tak\u0131m \u00c7ap\u0131<\/td>\u0130nce duvarlara etki eden yanal e\u011filme kuvvetlerini \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r.<\/td><\/tr>
Eksenel Kesme Derinli\u011fi ($a_p$)<\/strong><\/td>$1,0\\text{x} \u2013 1,5\\text{x}$ Tak\u0131m \u00c7ap\u0131<\/td>$2,0\\text{x} \u2013 3,0\\text{x}$ Tak\u0131m \u00c7ap\u0131<\/td>Kesici, a\u015f\u0131nmay\u0131 oluk uzunlu\u011funun tamam\u0131na e\u015fit olarak da\u011f\u0131t\u0131r.<\/td><\/tr>
Is\u0131 Da\u011f\u0131l\u0131m\u0131<\/strong><\/td>Alet ucunda yo\u011funla\u015fm\u0131\u015f<\/td>Yongalar arac\u0131l\u0131\u011f\u0131yla h\u0131zla tahliye edildi<\/td>Hassas yap\u0131sal \u00e7ubuklar\u0131n \u0131s\u0131l genle\u015fmesini \u00f6nler.<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Pratik Bozulma \u00d6nleme Kurallar\u0131<\/h3>\n\n\n\n
    \n
  1. Simetrik Kaba \u0130\u015fleme:<\/strong> Herhangi bir yar\u0131-bitirme i\u015flemi ger\u00e7ekle\u015ftirmeden \u00f6nce, u\u00e7ak g\u00f6vdesi par\u00e7as\u0131n\u0131n her iki y\u00fcz\u00fcn\u00fc de gerilimi e\u015fit bir \u015fekilde gidermek amac\u0131yla daima s\u0131rayla kaba i\u015fleme tabi tutun.<\/li>\n\n\n\n
  2. Dengeli Son \u0130\u015flem Tolaans\u0131:<\/strong> Son ge\u00e7i\u015f i\u00e7in ince \u015feritlerde $0,2\\text{ mm} \u2013 0,3\\text{ mm}$ kal\u0131nl\u0131\u011f\u0131nda tek tip bir malzeme kal\u0131nl\u0131\u011f\u0131 b\u0131rak\u0131n. De\u011fi\u015fken malzeme kal\u0131nl\u0131\u011f\u0131yla kesim yapmak, tutars\u0131z tak\u0131m sapmas\u0131na ve tolerans s\u0131n\u0131rlar\u0131n\u0131n d\u0131\u015f\u0131na \u00e7\u0131kan konikli\u011fe neden olur.<\/li>\n\n\n\n
  3. Vakumlu ve \u00d6zel Yumu\u015fak \u00c7eneler:<\/strong> Standart hidrolik mengene hassas kaplamalar\u0131 deforme etti\u011finde, karma\u015f\u0131k geometrileri desteklemek i\u00e7in \u00f6zel vakum plakalar\u0131 veya d\u00fc\u015f\u00fck erime noktal\u0131 ala\u015f\u0131ml\u0131 kaplama kullan\u0131n.<\/li>\n<\/ol>\n\n\n
    \n
    \"Cep
    Cep detaylar\u0131n\u0131 g\u00f6steren, hassas ince cidarl\u0131 7075 al\u00fcminyumdan CNC ile i\u015flenmi\u015f u\u00e7ak par\u00e7alar\u0131<\/figcaption><\/figure>\n<\/div>\n\n\n

    2. Malzemeye \u00d6zg\u00fc Y\u00f6nergeler: Havac\u0131l\u0131k ve Uzay S\u00fcper Ala\u015f\u0131mlar\u0131n\u0131n \u0130\u015flenmesi<\/h2>\n\n\n\n

    \u015eu ama\u00e7la do\u011fru parametrelerin se\u00e7ilmesi: U\u00e7ak par\u00e7alar\u0131n\u0131n CNC ile i\u015flenmesi<\/strong> Bu, y\u00fcksek kesme y\u00fckleri alt\u0131ndaki malzeme davran\u0131\u015f\u0131na b\u00fcy\u00fck \u00f6l\u00e7\u00fcde ba\u011fl\u0131d\u0131r.<\/p>\n\n\n\n

    7075-T6 ve 2024-T3 al\u00fcminyum<\/h3>\n\n\n\n
      \n
    • Ana Kullan\u0131m Alan\u0131:<\/strong> G\u00f6vde iskeleti, kanat kiri\u015fleri, kaplama panelleri.<\/li>\n\n\n\n
    • \u0130\u015fleme Odak Noktas\u0131:<\/strong> Y\u00fcksek Malzeme Kald\u0131rma H\u0131z\u0131 (MRR). Dengesi test edilmi\u015f G2.5 tak\u0131m tutucular\u0131n\u0131, tala\u015flar\u0131 an\u0131nda uzakla\u015ft\u0131rmak ve yeniden kesme ihtiyac\u0131n\u0131 ortadan kald\u0131rmak amac\u0131yla y\u00fcksek bas\u0131n\u00e7l\u0131 so\u011futma s\u0131v\u0131s\u0131 (70 Bar \/ 1000 PSI) kullanarak 20.000 RPM\u2019ye varan h\u0131zlarda \u00e7al\u0131\u015ft\u0131r\u0131yoruz.<\/li>\n\n\n\n
    • [\u0130\u00e7 ba\u011flant\u0131 \u00f6nerisi: [Hassas Al\u00fcminyum \u0130\u015fleme Hizmetlerimiz] hakk\u0131nda daha fazla bilgi edinin]]<\/em><\/li>\n<\/ul>\n\n\n\n

      Titanyum Ti-6Al-4V (5. S\u0131n\u0131f)<\/h3>\n\n\n\n
        \n
      • Ana Kullan\u0131m Alan\u0131:<\/strong> \u0130ni\u015f tak\u0131m\u0131 ba\u011flant\u0131 par\u00e7alar\u0131, motor ba\u011flant\u0131 elemanlar\u0131, ba\u011flant\u0131 donan\u0131m\u0131.<\/li>\n\n\n\n
      • \u0130\u015fleme Odak Noktas\u0131:<\/strong> D\u00fc\u015f\u00fck \u0131s\u0131 iletkenli\u011fi, \u0131s\u0131n\u0131n kesici kenarda kalmas\u0131 anlam\u0131na gelir. AlTiN kaplamal\u0131 kat\u0131 karb\u00fcr parmak frezeler kullanarak, di\u015f ba\u015f\u0131na y\u00fcksek ilerleme h\u0131z\u0131n\u0131 koruyarak i\u015f sertle\u015fmesi b\u00f6lgesinin \u00f6n\u00fcnde kal\u0131yoruz.<\/li>\n<\/ul>\n\n\n
        \n
        \"Y\u00fcksek
        Y\u00fcksek s\u0131cakl\u0131k uygulamalar\u0131 i\u00e7in hassas titanyum ve Inconel u\u00e7ak par\u00e7alar\u0131n\u0131n CNC ile i\u015flenmesi<\/figcaption><\/figure>\n<\/div>\n\n\n

        3. Kalite G\u00fcvencesi ve AS9100D \u0130zlenebilirli\u011fi<\/h2>\n\n\n\n

        U\u00e7u\u015f a\u00e7\u0131s\u0131ndan kritik donan\u0131m \u00fcretimi, uluslararas\u0131 kalite \u00e7er\u00e7evelerine s\u0131k\u0131 s\u0131k\u0131ya uyulmas\u0131n\u0131 gerektirir. At\u00f6lyemizde, her a\u015famada s\u00fcre\u00e7 do\u011frulamas\u0131 ger\u00e7ekle\u015ftirilir:<\/p>\n\n\n\n

          \n
        • Makine \u00dczerinde Denetim (OMI):<\/strong> Renishaw dokunma problar\u0131n\u0131 kullanarak, kritik referans noktalar\u0131n\u0131 \u00f6l\u00e7\u00fcyor ve CNC makinesindeki termal sapmay\u0131 d\u00fczeltmek amac\u0131yla i\u015flem s\u0131ras\u0131nda \u0130\u015f Koordinat Sistemlerini (WCS) otomatik olarak ayarl\u0131yoruz.<\/li>\n\n\n\n
        • Koordinat \u00d6l\u00e7\u00fcm Makinesi (CMM):<\/strong> Nihai boyutlar, iklim kontroll\u00fc bir denetim laboratuvar\u0131nda do\u011frulan\u0131r ($\\pm 0,001\\text{ mm}$ CMM hassasiyeti).<\/li>\n\n\n\n
        • \u0130lk \u00dcr\u00fcn Denetim Raporu (FAIR):<\/strong> Her parti U\u00e7ak par\u00e7alar\u0131n\u0131n CNC ile i\u015flenmesi<\/strong> \u00fcr\u00fcn, eksiksiz [SAE AS9102 FAIR belgeleri], hammadde test raporlar\u0131 (MTR\u2019ler) ve \u0131s\u0131l i\u015flem sertifikalar\u0131yla birlikte teslim edilir.<\/li>\n<\/ul>\n\n\n\n

          S\u0131k\u00e7a Sorulan Sorular (SSS)<\/h2>\n\n\n\n

          S1: U\u00e7ak par\u00e7alar\u0131n\u0131n CNC ile i\u015flenmesi s\u0131ras\u0131nda hangi toleranslar elde edilebilir?<\/h4>\n\n\n\n

          A:<\/strong> Standart havac\u0131l\u0131k ve uzay sekt\u00f6r\u00fcne y\u00f6nelik i\u015fleme i\u015flemlerinde $\\pm 0,025\\text{ mm}$ ($\\pm 0,001\u2033$) toleranslar\u0131 sa\u011flanmaktad\u0131r. Rulman delikleri ve aray\u00fcz pimleri gibi kritik u\u00e7u\u015f \u00f6zellikleri i\u00e7in, hassas 5 eksenli makinelerimiz $\\pm 0,005\\text{ mm}$ ($\\pm 0,0002\u2033$) seviyesine kadar s\u0131k\u0131 toleranslar sa\u011flar.<\/p>\n\n\n\n

          Soru 2: Derin cepli u\u00e7ak bile\u015fenlerini frezeleme s\u0131ras\u0131nda titre\u015fimi nas\u0131l \u00f6nlersiniz?<\/h4>\n\n\n\n

          A:<\/strong> Harmonik titre\u015fimi ortadan kald\u0131rmak i\u00e7in de\u011fi\u015fken di\u015f aral\u0131kl\u0131 parmak frezeleri bir araya getiriyor, maksimum rijitlik sa\u011flamak i\u00e7in b\u00fcz\u00fc\u015fmeli tak\u0131m tutucular\u0131 kullan\u0131yor ve d\u00fc\u015f\u00fck radyal dalma derinli\u011fine sahip Y\u00fcksek Verimli Frezeleme (HEM) tak\u0131m yollar\u0131 uyguluyoruz ($a_e \\le 10\\%$).<\/p>\n\n\n\n

          Soru 3: Havac\u0131l\u0131k ve uzay sekt\u00f6r\u00fcndeki CNC at\u00f6lyeleri i\u00e7in hangi kalite sertifikalar\u0131 gereklidir?<\/h4>\n\n\n\n

          A:<\/strong> Birinci s\u0131n\u0131f havac\u0131l\u0131k tedarik\u00e7ileri, a\u015fa\u011f\u0131dakileri yerine getirmelidir: AS9100D<\/strong> (Havac\u0131l\u0131k, Uzay ve Savunma i\u00e7in Kalite Y\u00f6netim Sistemleri) ve ISO 9001:2015<\/strong> sertifikalar\u0131n yan\u0131 s\u0131ra, eloksal veya tahribats\u0131z muayene (NDT) gibi \u00f6zel s\u00fcre\u00e7ler i\u00e7in Nadcap akreditasyonlar\u0131.<\/p>\n\n\n\n

          Havac\u0131l\u0131k ve Uzay Sekt\u00f6r\u00fcndeki Bile\u015fenlerinizin Kalitesini Art\u0131rmaya Haz\u0131r m\u0131s\u0131n\u0131z?<\/h2>\n\n\n\n

          \u015eu anda \u00fcretim s\u00fcrecinizde y\u00fcksek hurda oranlar\u0131, duvar deformasyonu veya s\u0131k\u0131 tolerans kaynakl\u0131 darbo\u011fazlarla kar\u015f\u0131 kar\u015f\u0131ya iseniz U\u00e7ak par\u00e7alar\u0131n\u0131n CNC ile i\u015flenmesi<\/strong>, m\u00fchendislik ekibimiz size yard\u0131mc\u0131 olmaya haz\u0131rd\u0131r.<\/p>\n\n\n\n

          Kapsaml\u0131 bir DFM (\u00dcretilebilirlik Tasar\u0131m\u0131) de\u011ferlendirmesi, malzeme tedarik d\u00f6k\u00fcm\u00fc ve resmi fiyat teklifi almak i\u00e7in 3D CAD modellerinizi (STEP\/IGES) bug\u00fcn bize g\u00f6nderin.<\/p>","protected":false},"excerpt":{"rendered":"

          Havac\u0131l\u0131k ve uzay imalat\u0131nda, s\u0131f\u0131r hatal\u0131 \u00fcretim tart\u0131\u015fmaya a\u00e7\u0131k de\u011fildir. U\u00e7ak par\u00e7alar\u0131n\u0131n CNC i\u015flenmesi s\u0131ras\u0131nda, imalat at\u00f6lyeleri, genellikle $\\pm 0,005\\text{ mm}$ ($\\pm 0,0002\u2033$) kadar dar) ve u\u00e7ak g\u00f6vdesinin a\u011f\u0131rl\u0131\u011f\u0131n\u0131 en aza indirmek i\u00e7in tasarlanm\u0131\u015f karma\u015f\u0131k ince cidarl\u0131 geometriler aras\u0131nda, makine at\u00f6lyeleri affedilmez bir kombinasyonla kar\u015f\u0131 kar\u015f\u0131ya kal\u0131r. \u0130ster kat\u0131 7075-T6 al\u00fcminyum k\u00fct\u00fcklerden yap\u0131sal kaburgalar kesiyor olun, ister y\u00fcksek s\u0131cakl\u0131\u011fa dayan\u0131kl\u0131 motor ba\u011flant\u0131 par\u00e7alar\u0131n\u0131 oyuyor olun\u2026<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_kad_post_transparent":"","_kad_post_title":"","_kad_post_layout":"","_kad_post_sidebar_id":"","_kad_post_content_style":"","_kad_post_vertical_padding":"","_kad_post_feature":"","_kad_post_feature_position":"","_kad_post_header":false,"_kad_post_footer":false,"_kad_post_classname":"","footnotes":""},"categories":[5],"tags":[],"class_list":["post-1683","post","type-post","status-publish","format-standard","hentry","category-work-gallery"],"taxonomy_info":{"category":[{"value":5,"label":"Work Gallery"}]},"featured_image_src_large":false,"author_info":{"display_name":"573943400","author_link":"https:\/\/helanwangsf.com\/tr\/author\/573943400\/"},"comment_info":0,"category_info":[{"term_id":5,"name":"Work Gallery","slug":"work-gallery","term_group":0,"term_taxonomy_id":5,"taxonomy":"category","description":"","parent":0,"count":30,"filter":"raw","cat_ID":5,"category_count":30,"category_description":"","cat_name":"Work Gallery","category_nicename":"work-gallery","category_parent":0}],"tag_info":false,"_links":{"self":[{"href":"https:\/\/helanwangsf.com\/tr\/wp-json\/wp\/v2\/posts\/1683","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/helanwangsf.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/helanwangsf.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/helanwangsf.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/helanwangsf.com\/tr\/wp-json\/wp\/v2\/comments?post=1683"}],"version-history":[{"count":2,"href":"https:\/\/helanwangsf.com\/tr\/wp-json\/wp\/v2\/posts\/1683\/revisions"}],"predecessor-version":[{"id":1688,"href":"https:\/\/helanwangsf.com\/tr\/wp-json\/wp\/v2\/posts\/1683\/revisions\/1688"}],"wp:attachment":[{"href":"https:\/\/helanwangsf.com\/tr\/wp-json\/wp\/v2\/media?parent=1683"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/helanwangsf.com\/tr\/wp-json\/wp\/v2\/categories?post=1683"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/helanwangsf.com\/tr\/wp-json\/wp\/v2\/tags?post=1683"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}