Intsimbi yekhabhoni, umxube wentsimbi onekhabhoni emalunga ne-1% (kwaye isoloko inezongezo ezincinci zezinto zomxube ezifana nemolybdenum, ikhromiyam, okanye inikeli), yenye yezona zinto zisetyenziswa kakhulu kwaye eziguquguqukayo kwimveliso. Idume ngomlinganiselo wayo ogqwesileyo wokonga iindleko, amandla, kunye nokulula ukwenziwa ngomatshini, kwaye idlala iindima ezibalulekileyo kuso sonke ishishini elikhulu. I-HLW ikhokela ekunikezeleni iiNkonzo zokuSila i-Carbon Steel nge-CNC eziNembileyo nezikumgangatho ophezulu, idibanisa itekhnoloji ephucukileyo, amashumi eminyaka obuchule, kunye nokuzinikela ekuchaneni ukuze ihlangabezane neemfuno ezahlukeneyo zeeprototypes ezenzelwe umthengi, imveliso enomthamo ophantsi, kunye nemveliso enomthamo ophezulu.
Iindidi zentsimbi yekhabhoni neempawu zayo eziphambili
I-HLW inikezela ngoluhlu olubanzi lweendidi zentsimbi yekhabhoni, nganye kuzo ilungiselelwe iimfuno ezithile zokusetyenziswa ngokusekelwe kwiimpawu zayo ezizodwa zoomatshini. Ezi ndidi zahlulwe ngokomxholo wekhabhoni kunye nomxube we-alloy, kuqinisekiswa ukusebenza okugqwesileyo kwiimeko ezahlukeneyo zokusetyenziswa:
Intsimbi enekhabhoni encinci (Intsimbi ethambileyo)
- IiGradi eziqhelekileyo: 1018, A36, 1215
- Iipropathi: I-carbon engaphantsi kwe-0.3%, ukukwazi ukudityaniswa kakuhle kakhulu, ukukwazi ukwenziwa kakuhle koomatshini, amandla aphakathi, kunye nokongamali. Iinkcukacha eziphambili ziquka amandla okutsalwa ajikelezayo ukusuka kwi-250 MPa (A36) ukuya kwi-415 MPa (1215), ukuqina kwe-Brinell phakathi kwe-119 (A36) ne-167 (1215), kunye nobuxinano obumalunga ne-7.85-7.87 g/cm³.
- Izicelo: Iinxalenye ezisetyenziswa ngokubanzi ezifana neebholiti, iinati, izikrufu, izixhaso zesakhiwo, izixhobo zemibhobho, kunye neenxalenye zesakhiwo zezithuthi/zokwakha. I-1215, uhlobo olukhululekileyo lokusila olunesulfur eninzi, ilungele iinxalenye ezifuna ukusilwa okukhulu.
Intsimbi yeKhabhoni ePhakathi
- Ibanga eliqhelekileyo: 1045
- Iipropathi: I-carbon ephakathi kwe-0.3% ne-0.6%, amandla aphezulu kunye nokumelana nokuguga kune-low carbon steel, i-ductility elungileyo, kunye nokusabela kakuhle kunyango lobushushu. Inamandla okukhululwa oxinzelelo (yield tensile strength) angama-560 MPa, ukuqina kwe-Brinell okungama-210, kunye nokoluleka kwe-16% xa ikrazuka.
- Izicelo: Iinxalenye zemishini eziphantsi koxinzelelo oluphakathi, eziquka iigiya, ii-axles, ii-crankshafts, iinxalenye zezixhobo zematshini, kunye neenxalenye ze-hydraulic.
Intsimbi enekhabhoni ephezulu
- IiGradi eziqhelekileyo: Intsimbi yesixhobo i-A2, Intsimbi yesixhobo i-O1
- Iipropathi: I-Carbon engaphezulu kwe-0.6%, ubulukhuni obugqithisileyo, ukumelana nokuguga, kunye nokugcina umphetho, nangona inokubunjwa nokudityaniswa okulinganiselweyo. I-A2 Tool Steel inamandla okutsalwa (yield tensile strength) angama-1275-1585 MPa kunye nobulukhuni beRockwell C obuyi-57-62 HRC emva kokunyangwa ngobushushu, ngelixa i-O1 Tool Steel ifikelela kwi-63-65 HRC.
- IziceloIzixhobo zokusika, iipantshi, iidayi, iiblade, iispringi, kunye namacandelo oomatshini anamandla aphezulu afuna ukuqina okugqithisileyo.
Intsimbi engumxube
- IiGradi eziqhelekileyo: 4130, 4140, 4140 PH, 4340
- Iipropathi: Iphuculwe ngezixhobo zokuxuba (ichromium, imolybdenum, inickel) ukuze ibe namandla agqwesileyo, ukuqina, nokumelana nokugqwala. I-4140 inamandla okutsalwa okubangela ukugoba (yield tensile strength) angama-675 MPa kunye nobulukhuni beBrinell obungama-302, ngelixa i-4340 inokumelana nokudinwa okugqwesileyo kwaye igcina iimpawu zayo kumaqondo obushushu aphezulu. I-4140 PH, uhlobo oluqinisiweyo kwangaphambili, isusa unyango lobushushu emva kokusetyenzwa ngomatshini.
- IziceloIinxalenye zeenqwelomoya, iinxalenye zeemoto, izikhongozeli zoxinzelelo, iintsika, amagiya, izibambi zeenjini zeenqwelomoya, kunye neebholiti ezinamandla aphezulu.
Zonke iigradi ziyafumaneka ngeendlela ezahlukeneyo, eziquka ibha, ishiti, ipleyiti, ityhubhu, iicastings, kunye neeforgings, ukuhlangabezana neemfuno ezahlukeneyo zokwenziwa koomatshini.
Iitekhnoloji nezakhono zokuqhuba imishini
I-HLW isebenzisa izixhobo ze-CNC ezikwinqanaba eliphezulu kunye neendlela zokwenziwa kwezixhobo eziphucukileyo ukuze inikezele ngokuqhutywa kwentsimbi yekhabhoni okuchanekileyo nokusebenzayo, kunye namandla okwenza oku kuluhlu olubanzi:
Iinkonzo Ezisisiseko Zokuqhuba Oomatshini
- Ukulungiswa koomatshini kumanqaku amaninzi: Ukumila nokujika nge-4-axis ne-5-axis kweejometri ezintsonkothileyo kunye nemigunyane engqongqo, okuvumela ukwenziwa kwezixhobo ezintsonkothileyo ezifana neegiya, iimanifoldi, kunye neenxalenye ze-aerospace.
- Iinkqubo ezikhethekileyo: Ukugaya nge-CNC, ukudika, ukukhuhla, Umculo we-elektroniki wamandla (Ukusebenza ngombane okukhutshwayo), ukusebenza kweSwiss, kunye nokusebenza okuncinci kakhulu kwezicelo ezifuna ukuchaneka okugqithisileyo.
- Iitekhnoloji Zokusika:
- Ukucheba ngeFiber Laser: Ukucheba okukhawulezayo nokuchanekileyo kweethayile neepayipi (ezingqukuva, ezisekwere, i-C-channel, i-angle iron) ukuya kubukhulu obuyi-1-5/8 ye-intshi kusetyenziswa iilaser eziyi-6,000-watt, kusetyenziswa itekhnoloji yokuguqula umkhondo wokukhanya ukuze kusebenze ngokufanayo kuyo yonke imigangatho yobukhulu bezinto ezisetyenziswayo.
- Ukusika ngePlasma neThuthu: Iindlela ezingabizi kakhulu zeepayipi ezingamanzi ezingenamithungo, kunye neenkqubo ezizisebenzelayo ezineentloko ezininzi zokuvelisa ngobuninzi.
- Ukucheba ngeJeti yamanzi: Ilungele kakhulu imibhobho enediamitha enkulu kunye nezinto ezityebileyo, ivumela ukucheba, ukugaya iikona, kunye nokwenza imizila ngaphandle konakalo lobushushu.
- Ukusila: Izila ezingqukuva ezibandayo ezineeblades zentsimbi enesantya esiphezulu okanye i-carbide, zee payipi zentsimbi ye-alloy kunye neye-high-alloy.
Izalathisi Zokusebenza
- Ukunyamezela: Ifikelela ukunyamezela okuchanekileyo okucinezeleke kangange ±0.0002 i-intshi ukuya kwi-±0.0005 i-intshi, ihlangabezana neemfuno zamashishini achanekileyo kakhulu afana nawase-aerospace kunye ne yezonyango Ukuveliswa kwezixhobo.
- Ubungakanani nomthamo wobunzimaIcubungula iinxalenye ezisusela kwi-3”x3”x3” (ngaphantsi kwe-1 lb) ukuya kwi-150”x92”x48” (ukuya kutsho kwi-44,000 lbs), ixhaswe ziikreyini ezingaphezulu ezingama-35 ezinamandla okuthwala iitoni ezingama-20.
- UkujikaIiprototypes ezikhawulezayo kunye namacandelo emveliso aziswa kwiintsuku, kunye nokuthunyelwa okusemgangathweni kwasimahla kuzo zonke iiodolo zase-US.
Ugqibo Lwempahla Nokuqhubekekiswa Emva Kokwenziwa
Ukuphucula ukumelana nomhlwa, ukumelana nokunxiba, kunye nenkangeleko entle, i-HLW ibonelela ngeendlela ezahlukeneyo zonyango lomphezulu kunye neenketho zokucubungula emva koko:
- Ukugalelwa kwe-nickel: Umaleko we-nickel ongaguqukiyo we-0.1mm wokuphucula ukumelana nokugqwala nokonakala.
- Ukugalela ngomgubo: Ugqibo oluqinileyo (ubukhulu obuyi-0.1524-0.3048 mm) ukuthintela umhlwa kwithusi elingakhuswanga.
- Ukufaka ikhabhoni: Ifaka ikhabhoni kumphezulu ukonyusa ukuqina nokumelana nokuguga kwezixhobo eziphantsi koxinzelelo oluphezulu.
- Unyango lobushushuUkubasa, ukupholisa ngesiquphe, nokuqinisa ukuze kulungiswe iimpawu zoomatshini (umz., amandla, ukuqina) zentsimbi yekhabhoni ephakathi neyephezulu.
Izicelo Zoshishino
Iinkonzo ze-HLW zokwenziwa kwezinto nge-CNC ngentsimbi yekhabhoni zilungiselelwe amashishini ahlukeneyo, kusetyenziswa amandla, ukuqina, kunye nokongamali kwesi sixhobo:
- I-Aerospace noKhuselo: Iinxalenye ze-injini, iinxalenye zesakhiwo, kunye nezixhobo zomkhosi.
- Ezasezimotweni: Iigiya, ii-axle, ii-crankshaft, kunye nezifakelo zeradiyetha.
- Ulwakhiwo: Izixhaso zolwakhiwo, imibhobho, kunye nemisebenzi yentsimbi.
- Amandla: Iinxalenye ze-oyile negesi, iinxalenye zamandla omoya, kunye nezixhobo zokuvelisa umbane.
- Kwezonyango: Izixhobo zotyando kunye namacandelo ahambelana nomzimba (kunye neendidi zentsimbi engatyiwayo).
- Ukutya neyeza: Izixhobo ezicocekileyo neetanki zokugcina.
- Ulwandle: Iinxalenye ze-propela, izifakelo, kunye neenxalenye ezingatyiwa.
- Ezoshishino: Iinxalenye zoomatshini, iipleyiti zokubumba, kunye neenxalenye zehayidroliki.
Iziqinisekiso Zomgangatho NokuThotyelwa
I-HLW igcina imigangatho engqongqo yomgangatho, inezitifiketi ezibandakanya i-ISO 9001:2015, i-ISO 13485, i-IATF 16949:2016, i-AS9100D, kunye nobhaliso lwe-ITAR. Ezi zitifiketi zibonakalisa ukuzinikela kumgangatho othe gqolo, ekuthotyelweni kwemigaqo, nakwanelisekeni kwabathengi kuzo zonke iiprojekthi.
Amacebiso Oyilo Okonga Iindleko
Ukuze kuphuculwe ukusebenza kakuhle kwemveliso kwaye kuncitshiswe iindleko, i-HLW icebisa:
- Ukukhethwa kwezintoKhetha i-greyedi efanelekileyo kakhulu kusetyenziso (umz., i-mild steel kwizixhobo ezingaphantsi koxinzelelo endaweni ye-alloy steel enamandla aphezulu) ukuphepha iindleko ezingeyomfuneko.
- Ukuphuculwa Kocwangciso LwezixhoboYila iinxalenye ngendlela yokunciphisa inani lokulungiselelwa kokugaya, kuba iindleko zokulungiselela zinokukhawuleza zitshitshise imali egciniweyo kwezinto zokwakha zentsimbi ezingabizi kakhulu.
Iinkcukacha zoqhagamshelwano
Ukufumana amaxabiso akhawulezileyo kwizixhobo zentsimbi yekhabhoni ezenziwe ngokweemfuno zakho okanye ukufunda ngakumbi ngamandla e-HLW, qhagamshelana nathi namhlanje:
- Ifowuni: 18664342076
- I-imeyile: info@helanwangsf.com
I-HLW idibanisa amashumi eminyaka obuchule kushishino, itekhnoloji ephucukileyo, kunye nendlela egxile kumthengi ukuze ihambise iinkonzo zokwenziwa kwezinto ngokuchaneka nge-CNC zentsimbi yekhabhoni ezihlangabezana nezona mgangatho ziphezulu zokumgangatho, ukuchaneka, kunye nokuthembeka. Nokuba yimikrozo yokuqala okanye imveliso enkulu, i-HLW liqabane lakho elithembekileyo kuzo zonke iimfuno zokwenziwa kwezinto ngentsimbi yekhabhoni.