Ukuqhwatywa Ngokuchaneka Kwe-CNC Kwenziwe Ngesinyithi Esingatyiwayo

Ukuqhutywa kwe-CNC okuchanekileyo kwentsimbi engatyiwayo kusisiseko esingundoqo sokwenziwa kwezinto zanamhlanje, okuvelisa iinxalenye ezichaneke kakhulu nezihlala ixesha elide, ezenzelwe ukuhlangabezana neemfuno ezingqongqo zamashishini ahlukeneyo. Ngokwalo, intsimbi engatyiwayo yintlobo yentsimbi edityanisiweyo eyenziwe ubukhulu becala ngentsimbi, ikhabhoni, kunye ne-10.5% yekhromium ubuncinane, edla ngokuphuculwa ngezinto ezifana ne-nickel, imolybdenum, nesulphur ukwandisa iimpawu ezithile ezifana nokungatyiwa, ukukwazi ukusetyenziswa koomatshini, kunye namandla. Le ndibanisela ikhethekileyo inika intsimbi engatyiwayo iingenelo ezininzi—eziquka ukuqina okugqwesileyo, ukumelana nokugqwala neekhemikhali, ukunyamezela ubushushu obuphezulu, ukungakwazi ukubangela ingozi kwizinto eziphilayo, kunye neemfuno eziphantsi zolondolozo—nto leyo eyenza ibe yinto engangenakushiywa kwiinkqubo zokusebenza nge-CNC enembileyo.

Iinxalenye ezenziwe nge-Stainless Steel nge-CNC enembileyo
Iinxalenye ezenziwe nge-Stainless Steel nge-CNC enembileyo

Iimpawu eziphambili kunye needigri eziqhelekileyo zentsimbi engatyiwayo

Iindidi zentsimbi engatyiwayo zahluka kakhulu ngokwakheka nangokusebenza, nto leyo eyenza ukuba zilungiselelwe ukuhlangabezana neemfuno ezithile zokwenziwa koomatshini. Iindidi ezisetyenziswa kakhulu ziwela kwiindidi ezininzi:

Iintsimbi ezingatyiwayo ze-Austenitic

Zimelwe yuthotho lwe-300, ezi klasi (umz., 303, 304, 304L, 316, 316L) zidume ngokumelana kwazo okugqwesileyo nokugqwetheka, ukukwazi ukubunjwa, kunye nokukwazi ukudityaniswa. I-303, eyomeleziwe nge-sulfur, inika ukukwazi ukusetyenzwa ngomatshini okugqwesileyo phakathi kothotho lwe-300, nto leyo eyenza ilungele iinxalenye ezichanekileyo ezifana neegiya, izhafti, izikrufu, kunye neenati. I-304, olona hlobo lusebenza ngeendlela ezininzi, ilinganisa iindleko ezifanelekileyo nokumelana okomeleleyo nomhlwa, isetyenziswa kakhulu kwiinkqubo zeekhemikhali, kwizixhobo zokutya, nakwizicelo zokwakha. I-316 kunye nohlobo lwayo olunekhabhoni ephantsi i-316L zine-molybdenum, nto leyo eyonyusa ukumelana kwazo kwiimeko eziyingozi—ilungele izixhobo zaselwandle, oomatshini bezamayeza, kunye neetanki zeekhemikhali.

Iintsimbi ezingatyiwayo zeMartensitic

Uthotho lwe-400 (umz., 410, 416, 420, 430, 440C) lwaziwa ngamandla aphezulu, ukuqina, nokumelana nokuguga, kwaye luhlala lufuna unyango lobushushu ukuze lusebenze kakuhle kakhulu. I-416 yamkelwe njengodidi lwentsimbi engatyiwayo ekulula kakhulu ukuyisebenza ngomatshini, ilungele izibopheleli, iibhusingi, kunye neevalvu. I-420, enomxholo ophezulu wekhabhoni, igqwesile kwizixhobo zokutya nakwizixhobo zotyando, ngelixa i-440C inika ukuqina okugqwesileyo nokumelana nokuguga kwiindawo ezithwala umthwalo nakwizixhobo zokucheba ezichanekileyo. I-430, olu hlobo lwe-ferritic, inika ukumelana okufanelekileyo nomhlwa kunye nokukwazi ukubunjwa kakuhle kwizihombiso zeemoto nakwizixhobo zasekhitshini.

Izinyithi ezingatyiwayo eziqiniswa yimvula

Iindidi ezifana ne-15-5 PH, i-17-4 PH (ekwaziwa njenge-SUS630), kunye ne-17-7 PH zidibanisa amandla aphezulu, ukuqina, kunye nokumelana nomhlwa ngokuqina okubangelwa kukukhupha i-precipitate. I-17-4 PH ixatyiswe ngokukodwa kwiinkqubo ezifuna ubushushu obuphezulu noxinzelelo oluphezulu, kuquka iinxalenye zeenqwelomoya, izixhobo zonyango, kunye noomatshini basemashishinini, ngenxa yokuqina kwayo okugqwesileyo kunye namandla okutsaleka.

Zonke iigradi zentsimbi engatyiwayo zineempawu ezifanayo ezifana nokungangcolisi umzimba, ucoceko (ukuchasa ukukhula kweentsholongwane), kunye nokuphinda zisetyenziswe, nto leyo eyomeleza ukuzinza kwazo nokukwazi ukusetyenziswa ngeendlela ezininzi kumacandelo ahlukeneyo.

Ukuqhwatywa Ngokuchaneka Kwe-CNC Kwenziwe Ngesinyithi Esingatyiwayo
Ukuqhwatywa Ngokuchaneka Kwe-CNC Kwenziwe Ngesinyithi Esingatyiwayo

Iinzuzo neMiqobo yoKuqhwatywa kwe-Stainless Steel nge-CNC

Iinzuzo ezingundoqo

  • Ukumelana nokugqwala: Ukumelana okugqwesileyo nokugqwala, iikhemikhali, kunye neemeko ezinzima zokusingqongileyo, okuqinisekisa ukuba kuhlala ixesha elide kusetyenziso lwangaphandle, olwaselwandle, kunye nolokuqhuba iikhemikhali.
  • Amandla Aphezulu Nokuqina: Igqwesa intsimbi ethambileyo, ibrasi, kunye ne-alloys ze-aluminiyam ekuzinzeni ngokomatshini, ikwazi ukumelana noxinzelelo, ukuqhekeka, kunye nokuguga.
  • Ukusetyenziswa okwahlukahlukeneyo: Ilungele amashishini ukusukela kwezophapho-moya nakwezithuthi ukuya yezonyango, ukuqhutywa kokutya, kunye namandla, ngenxa yokukwazi kwayo ukuziqhelanisa neemeko ezahlukeneyo zokusebenza.
  • Okulula ukuyigcinaKulula ukuyicoca nokuyibulala iintsholongwane (iyahambelana nezicoci ezisetyenziswa kuyo yonke into), inokumelana nomhlwa ngokwendalo nto leyo enciphisa imfuneko yokulungiswa rhoqo—ilungele izibhedlele namakhitshi.
  • Ukumelana nobushushu obusezantsi kakhuluIigradi ze-Austenitic zigcina ukuqina namandla okutsaleka nokuba kukwiqondo lobushushu elingaphantsi kweqanda, nto leyo eyandisa ukusetyenziswa kwazo kwiimeko ezinzima kakhulu.
  • Ubuhle obutsalayoIgcina inkangeleko yayo emhlophe-yesilivere, ingatyiwa, nto leyo eyenza ukuba ilungele ukusetyenziswa kwezihombiso nakwizakhiwo.

Imingeni ephambili

  • Ubunzima bokwenziwa kwezixhobo: Ezinye iigradi (umz., uthotho lwe-300) zikholisa ukuqina ngenxa yokusetyenziswa, nto leyo eyandisa ukuguga kwezixhobo kwaye ifuna izixhobo zokucheba ezikhethekileyo kunye neendlela zokwenza.
  • Ukwenziwa kobushushuUkuhamba okucothayo kobushushu kubangela ukushisa ngokukhawuleza ngexesha lokusebenza ngomatshini, nto leyo ebeka esichengeni ukonakala kwempahla kunye nezixhobo.
  • Iindleko eziphezuluIindleko zokuqala zezinto zokusebenza kunye nezixhobo zokucheba ezibizayo nezisebenza kakhulu, xa kudityaniswe nokutshintshwa kwezixhobo rhoqo, zinokunyusa iindleko zokuvelisa kunye nexesha lokungasebenzi.
  • Ubungcali bobuchwephesheUkusila okuchanekileyo kufuna abasebenzi abanezakhono ukuze kulungiswe isantya sokucheba, izixhobo, kunye neenkqubo, kuphetshwe umonakalo kwizinto ezisetyenziswayo.

Iinketho zokugqibezela umphezulu

I-HLW ibonelela ngoluhlu olupheleleyo lweenkonzo zokugqibezela umphezulu ukuze kuphuculwe inkangeleko, ukusebenza, nokuqina kwezixhobo zentsimbi engatyiwayo ezenziwe nge-CNC:

  • Njengoko ikhitshiwe: Ugqibo olusebenzayo nolungabizi kakhulu, olunamabala amancinci ezixhobo kunye nokumenyezela kancinci, olulungele ukusetyenziswa kwimizi-mveliso.
  • Ukufakwa kwe-electroplatingUkufaka iilayitha zezinki, inikeli, okanye ikhromu ukonyusa ukumelana nomhlwa, ukuhambisa umbane, kunye nokumelana nokuguga.
  • Ukuthintelwa kokonakala: Inkqubo yekhemikhali esusa izinto ezingcolisayo kwaye yenze umaleko we-oxide okhuselayo, ebaluleke kakhulu ekuphileni ixesha elide kwiimeko ezinzima.
  • Ukugalela ngomgubo: Isigqibo esiqiniswa ngobushushu esikwaziyo ukumelana nokuqhekeka, imikrwelo, nokuphela kombala, sinemibala enokulungiswa ngokokuthanda umntu ukuze sisetyenziswe ngaphakathi nangaphandle.
  • Ugqibo oluxotshiweyoYenza imbonakalo ethambileyo, efana nesatin, efihla imikrwelo kunye neminqwazi yeminwe, ilungele izixhobo zokwakha.
  • Ukugqibezela isipili: Inika umphezulu ogudileyo, obonakalelayo kwizicelo zokuhombisa ezifana nezixhobo zasekhaya ezikumgangatho ophezulu kunye nezacholo.
Iflange yentsimbi engatyiwayo ecutshungulwe ngokuchanekileyo ngomatshini we-CNC
Iflange yentsimbi engatyiwayo ecutshungulwe ngokuchanekileyo ngomatshini we-CNC

Ukusetyenziswa okubanzi

Iinxalenye zentsimbi engatyiwayo ezenziwe ngokuchanekileyo ngomatshini we-CNC zibaluleke kakhulu kumashishini amaninzi, kusetyenziswa iimpawu zazo ezizodwa ukuhlangabezana neemfuno ezibalulekileyo zokusebenza:

  • I-Aerospace noKhuseloIzixhobo zeenqwelomoya, amacandelo olwakhiwo, iinxalenye zeenqwelomoya zasemajukujukwini ezichaneke kakhulu, kunye nezixhobo zomkhosi (umz., izisebenzisi zeegogolo zokubona ebusuku) zixhamla kumandla aphezulu nokumelana nobushushu.
  • EzemotoIinxalenye ze-injini, iinkqubo zokukhupha umoya, iinxalenye zeebhuleki, kunye nee-injector zamafutha zixhomekeke ekuqiniseni nasekumelaneni nobushushu.
  • Ezonyango neyezamachizaIzixhobo zotyando, izifakelwa, kunye nezixhobo zaselebhu zisebenzisa ukungangqinelani nezinto zomzimba, ukumelana nomhlwa, kunye nokukwazi ukwenziwa zibe ngcwele.
  • Ukutya neziseloOomatshini bokulungisa, izikhongozeli, nezixhobo zasekhitshini zixhasa ucoceko nokulula kokucocwa.
  • EzolwandleIzixhobo zezikhephe, iintshinga zeepropela, kunye nezixhobo zaselwandle ziyakwazi ukumelana nokugqwala kwamanzi anetyuwa.
  • Iikhemikhali namandlaIzikhongozeli zoxinzelelo, izitshintshi zokushisa, kunye namacandelo e-oyile negesi ziyakwazi ukumelana neekhemikhali eziyingozi kunye noxinzelelo oluphezulu.
  • Izixhobo zombane nezobuchwepheshe bokujongaIinxalenye ezichaneke kakhulu ezifana neeresonethiya, izipili, kunye neenxalenye zesathelayithi zifuna ukunyamezelana okungqongqo kunye nozinzo.

Izakhono ze-HLW zokuSila nge-CNC eChanekileyo

I-HLW ngumboneleli othembekileyo weenkonzo zokwenziwa kwezinto ngentsimbi engatyiwayo nge-CNC enembi kakhulu, ibonelela ngezisombululo ezipheleleyo ezenzelwe iimfuno ezahlukeneyo zeeprojekthi. Ngamava ayo amashumi eminyaka kunye nezakhiwo zale mihla ezikumgangatho ophezulu, i-HLW ihambisa umgangatho obalaseleyo, ukuthembeka, kunye nokusebenza kakuhle kuwo onke amanqanaba emveliso.

Iinkqubo ezingundoqo zokugaya

I-HLW isebenzisa iindlela eziphucukileyo eziquka i-3-axis, i-4-axis, ne-5-axis milling, i-CNC turning, i-drilling, i-boring, i-tapping, i-threading, i-EDM (wire and sinker), kunye ne-micromachining. Ezi nkqubo zenza ukuba kuveliswe iijometri ezintsonkothileyo, ukunyamezela okucocekileyo (okucoceke kangange ±0.0005″), kunye nomgangatho ongaguquguqukiyo kwizixhobo ezisuka kubukhulu obulingana nesandla ukuya kwezo zingaphezulu kweenyawo ezili-100 ubude.

Izixhobo Nokuqinisekiswa Komgangatho

Iindawo zokuvelisa ze-HLW zixhotyiswe oomatshini abakwinqanaba eliphezulu lobuchwepheshe, kuquka amaziko oomatshini be-CNC aseJamani naseSwitzerland (umz., iinkqubo ze-HERMLE ze-5-axis), oomatshini bokugaya/bokujika be-DMG MORI, iinkqubo ze-wire EDM ze-Agie Charmilles, kunye nezixhobo zokuhlola ze-Zeiss. Ukuthotyelwa kwemigangatho engqongqo yomgangatho—isiqinisekiso se-ISO 9001, i-AS9100, kunye nobhaliso lwe-ITAR—kuqinisekisa ukuthotyelwa kweemfuno ezikhethekileyo zeshishini, kunye nezinga lokwaneliseka kwabathengi lomgangatho eliyi-99.4%.

Iinzuzo zeNkonzo

  • Ukwenza ngokwezifisoIzisombululo ezenzelwe wena kwiiprototypes nakwimveliso, ezixhasa iibhetshi ezincinci neziphakathi (ngokwesiqhelo ngaphantsi kwezinto ezili-100, kunye nokuguquguquka kwezixa eziphezulu).
  • Ukuphendula okukhawulezayoIxesha lokugqiba lisusela kwiintsuku ezi-5 ukuya kwezi-22, kwaye ezinye iiprojekthi zigqitywa kwiintsuku ezingaphantsi kwe-10.
  • Iinkqubo zesibiniIinkonzo ezibanzi zasemva kokwenziwa komatshini, eziquka unyango lobushushu, i-anodizing, ukususa iibheri, ukupeyinta, ukudibanisa, ukuvavanya, ukulungisa iikhithi, kunye nokugquma/ukufaka i-plating.
  • Ulawulo Lweempahla Olulawulwayo Ngokusondeleyo (VMI): Ukuphucula amanqanaba ezitokhwe, uqinisekisa ukuhanjiswa ngexesha elifanelekileyo ngelixa unciphisa iimfuno zokugcina kwindawo.
  • Uzinzo lweNkqubo yokuHanjiswa kweImpahlaIzakhono zangaphakathi kunye nothungelwano olomeleleyo lwabathengisi ziqinisekisa ukufikelela okungaguquguqukiyo kwiindidi ezahlukeneyo zentsimbi engatyiwayo kunye neenkonzo ezikhethekileyo.

Imibuzo Ebuzwa Rhoqo

Zeziphi ezona ngxaki ziphambili zokugaya intsimbi engatyiwayo?

Imiceli mngeni ephambili iquka ukuqina komsebenzi (okukhokelela ekugugeni kwezixhobo), ukukhupha ubushushu okucothayo (okubangela ukushisa kakhulu), imfuneko yezixhobo ezikhethekileyo, kunye neendleko eziphezulu zemveliso ngenxa yokutshintshwa kwezixhobo kunye neemfuno zobuchule bobuchwepheshe.

Yeyiphi i-grade yentsimbi engatyiwayo egqwesileyo ekwenzeni iimashini?

I-416 stainless steel yeyona ilula ukusilwa. Phakathi kwe-300 series, i-303 inika amandla aphezulu okusilwa, ngelixa i-304 ilinganisa ukumelana nomhlwa nokulula kokusilwa ukuze isetyenziswe kwiindawo ezininzi. I-400 series ngokubanzi ibonisa imingeni embalwa yokusilwa xa ithelekiswa ne-300 series.

Kutheni isinyithi esingatyiwayo siyinto efuna ulondolozo oluncinci?

Ukumelana kwentsimbi engatyiwayo nomhlwa ngokwendalo, ukuqina kwayo, kunye nokumelana nokukhula kweentsholongwane kunciphisa imfuno yokugcinwa. Inokucocwa lula ngezicoci eziqhelekileyo, nto leyo eyenza ukuba ilungele iindawo apho ucoceko lubaluleke kakhulu nakwezo zisetyenziswa kakhulu.

Iwokhshopu yoChencho oluChanekileyo lwe-CNC lweeNxalenye zeNtsimbi eNgenamhlwa
Iwokhshopu yoChencho oluChanekileyo lwe-CNC lweeNxalenye zeNtsimbi eNgenamhlwa

Qhagamshelana ne-HLW

Kwizisombululo zokwenziwa kwezinto ngokweemfuno nge-CNC kwi-stainless steel—nokuba yimikrozo entsonkothileyo, iinxalenye zemveliso, okanye izicelo ezikhethekileyo—i-HLW ibonelela ngomgangatho, ukuchaneka, kunye nokuthembeka okungenakuthelekiswa nanto. Qhagamshelana nathi namhlanje ukuze sixoxe ngeemfuno zeprojekthi yakho:

I-HLW izibophelele ekugqithiseni ulindelo lwabathengi ngenkonzo epheleleyo, ulawulo olungqongqo lomgangatho, kunye nokuhanjiswa ngexesha, iqinisa isidima sayo njengenkokeli kucutshungulo oluchanekileyo lwentsimbi engatyiwayo nge-CNC.