Sarrafa kayan CNC
Bincika faɗin zaɓin kayan aikin CNC ɗinmu don samun cikakkiyar mafita ga aikin ku.
Jerin Kayan CNC
Muna ba da nau'ikan kayan aikin CNC masu inganci don biyan bukatun masana'antu daban-daban da aikace-aikace. Kowanne kayan ana tsanaki sosai don tabbatar da mafi kyawun aikin injin da ingancin samfur.
Haɗin aluminium
Mai sauƙin sarrafawa da injin
Ƙarfi sosai
Mai sauƙin nauyi
Hadadden aluminium ɗaya ne daga cikin kayan da ake amfani da su sosai a aikin CNC, yana da kyakkyawan dangantakar ƙarfi da nauyi, kyakkyawan gudanar da zafi, da juriya ga tsatsa. Ana amfani da shi sosai a masana'antar sararin samaniya, motoci, na'urorin lantarki, da sauran masana'antu.
Cunkoso
2.7 g/cm³
Tsayin kai
HB 30-150
Ƙarfin jan
70-600 MPa
Wahalhalun sarrafawa
Tagulla
Ƙarfi sosai
Mai sauƙin yanke
Kyakkyawan gudanarwa
Brass gami ne na tagulla da zinc mai sauƙin sarrafawa da juriya ga tsatsa, mai fuska mai jan hankali. Ana yawan amfani da shi wajen ƙera sassa masu daidaito, kayan ado, sassa na lantarki, kayan haɗa bututu, da sauransu.
Cunkoso
8.4-8.7 g/cm³
Tsayin kai
HB 30-150
Ƙarfin jan
HB 50-150
Wahalhalun sarrafawa
Karatun baƙin ƙarfe
Mai jure tsatsa
Ƙarfi sosai
Kyau
Karatun bakin ƙarfe mara tsatsa yana da ƙarfi wajen jure tsatsa da ƙarfi sosai, ana amfani da shi sosai a na'urorin sarrafa abinci, na'urorin likita, kayan ado na gine-gine, masana'antar sararin samaniya, da sauran fannoni. Jerin nau'ikan da aka fi sani sun haɗa da 304, 316, 416, da sauransu.
Cunkoso
7.9-8.0 g/cm³
Tsayin kai
HB 120-300
Ƙarfin jan
400-900 MPa
Wahalhalun sarrafawa
Karatun Karfe
Ƙarfi sosai
Mai jure gogayya
Ana iya yin maganin zafi
Karatun carbon gami ne da ƙarfe da carbon, ana rarrabe shi zuwa karatun carbon mai ƙarancin carbon, matsakaicin carbon, da yawan carbon bisa ga yawan carbon. Yana da ƙarfi sosai, juriya mai kyau, da juriya ga sawa, ana amfani da shi sosai wajen kera injuna, masana'antar motoci, da sauran fannoni.
Cunkoso
7.85 g/cm³
Tsayin kai
HB 100-300
Ƙarfin jan
400-1200 MPa
Wahalhalun sarrafawa
Haɗin Titanium
Ƙarfi sosai
Mai sauƙin nauyi
Mai jure tsatsa
Alloy na titanium yana da kyakkyawan rabo na ƙarfi da nauyi da kuma juriya ga tsatsa, ana amfani da shi sosai a fannoni na sararin samaniya, na'urorin likita, injiniyan teku, da sauran fannoni masu ci gaba. Jerin nau'ikan da aka fi sani sun haɗa da Ti-6Al-4V da sauransu.
Cunkoso
4.4-4.5 g/cm³
Tsayin kai
HB 280-380
Ƙarfin jan
800-1200 MPa
Wahalhalun sarrafawa
Filastik na Injiniya
Mai sauƙin nauyi
Rufewa
Mai sauƙin sarrafawa da injin
Filastik na injiniya suna da kyawawan kaddarorin injiniya da kwanciyar hankali na sinadarai, ana amfani da su sosai a fannoni na lantarki, motoci, na'urorin likita, da sauran fannoni. Nau'ikan gama gari sun haɗa da ABS, PC, POM, PA, da sauransu.
Cunkoso
1.0-1.5 g/cm³
Tsayin kai
Gabara 70-100
Ƙarfin jan
30-100 MPa
Wahalhalun sarrafawa
Jagorar Zaɓin Injin Sarrafa Kayayyaki na CNC
Zaɓar kayan aikin CNC da ya dace yana da tasiri sosai ga aikin samfur da farashinsa. Ga wasu abubuwa na gama gari da ya kamata a yi la'akari da su yayin zaɓar kayan.
Halayen Injin
- Ƙarfin jan kaya: ikon kayan na jure ƙarfin jan kaya
- Tsayin kai: ikon kayan na jure karkacewar wuri guda
- Ƙarfi: Iyawar kayan shawo kan kuzari da hana karyewa
- Modulus na elastik: Rabo tsakanin matsin lamba da lanƙwasawa a cikin iyakar canjin siffa na elastik.
Halayen Jiki
- Cunkoso: Rabon nauyi da ƙarar
- Koyin faɗaɗa na zafi: Adadin faɗaɗa ko matsewar kayan a ƙarƙashin canje-canjen zafin jiki
- Kwararar zafi: ikon kayan wajen watsa zafi
- Kwararar lantarki: ikon kayan wajen gudanar da lantarki
Halayen sinadarai
- Jurewar Tsatsa: Iyawar kayan aiki na jure tsatsa daga muhallin da ke kewaye
- Jurewar Oksidashi: Iyawar kayan jure oksidashi a manyan zafin jiki
- Dorewar sinadarai: Dorewar kayan a cikin martanin sinadarai
- Dacewa da sauran kayan: Hulɗa da sauran kayan da aka taɓa
Tsarin Zaben Kayan Aiki
Abubuwan da ake buƙata don aikace-aikace
Kayan da aka ba da shawara
Babban fa'idodi
Amfanoni na yau da kullum
Ana buƙatar mai haske kuma mai ƙarfi sosai
Haɗin aluminium, Haɗin titanium
Mai nauyi kaɗan, mai ƙarfi sosai, mai juriya ga tsatsa
Sassan jiragen sama da sararin samaniya, sassan motoci
Ana buƙatar ƙarfi wajen juriya ga tsatsa
Karatun baƙin ƙarfe, haɗin titanium
Ƙarfi wajen juriya ga tsatsa
Na'urorin likita, kayan aikin teku
Ana buƙatar kyakkyawar gudanarwar wutar lantarki
Tagulla, Hadadden aluminium
Kyakkyawan gudanarwa, mai sauƙin sarrafawa
Kayan lantarki, masu haɗawa
Ana buƙatar ƙarfi sosai da juriya ga lalacewa
Karatun Karbon, Karatun Hadadden Karfe
Tsayin tauri mai ƙarfi, juriya mai kyau ga lalacewa
Kayan aiki, ƙira
Ana buƙatar rufi mai araha
Filastik na Injiniya
Ingantacciyar rufi, mai sauƙin nauyi, farashi mai rahusa
Gogunan kayayyakin lantarki, kayan bukatun yau da kullum
Ana buƙatar ƙarko a zazzabi mai girma
Hadadden titanium, Karfe mara tsatsa
Ƙarfi mai kyau a zafin jiki mai girma, juriya ga oksidashi
Sassan injin jirgin sama, kayan aiki na zafin gaske
Tambayoyi da ake yawan yi
Tambayoyi na gama gari game da kayan aikin CNC don taimaka maka ka fi dacewa zaɓar kayan aikin aikin ka.
Ta yaya zan zaɓi kayan aikin CNC da ya dace don aikin nawa?
Lokacin zaɓar kayan aikin CNC, yi la'akari da waɗannan abubuwa:
Bukatun injiniya (ƙarfi, tauri, juriya, da sauransu)
Bukatun zahiri (kauri, gudanarwar zafi, gudanarwar wutar lantarki, da sauransu)
Bukatun sinadarai (ƙarfin juriya ga lalacewa, ƙarfin juriya ga oksidation, da sauransu)
Tashin hankali wajen sarrafawa da farashi
Muhallin amfani da samfur da bukatun tsawon rayuwarsa
Bukatun bayyanar
Injiniyoyinmu za su iya ba da shawarar kayan da ya fi dacewa bisa ga bukatunku na musamman.
Ta yaya farashin sarrafa CNC ke bambanta ga kayan daban daban?
Kudin sarrafa CNC yana tasiri ne saboda farashin kayan, wahalar sarrafawa, da lokacin aiwatarwa. Gabaɗaya:
Hadadden aluminium da filastik na injiniya suna da farashi mai rahusa, masu dacewa da samarwa da yawa.
Karafa tana da matsakaicin wahalar sarrafawa da matsakaicin farashi.
Karatun baƙin ƙarfe yana da ƙalubalen sarrafawa mafi girma da farashi mafi tsada.
Hadadden titanium yana da matuƙar wahalar sarrafawa kuma shi ne mafi tsada.
Muna ba da farashi mafi gasa bisa ga kayan da kuka zaɓa da kuma rikitarwar sarrafawa.
Menene hanyoyin maganin saman da aka fi amfani da su?
Jiyya na saman kayan aiki na CNC da aka fi yawan yi sun haɗa da:
Anodizing: Musamman don haɗadden aluminium, yana inganta ƙarfin saman da juriya ga tsatsa, ana samun sa a launuka daban-daban.
Electroplating: Kamar rufewar zinc, rufewar chrome, rufewar nickel da sauransu, yana ƙara juriya ga tsatsa da kyawu.
Passivation: Musamman don bakin ƙarfe, yana inganta juriya ga tsatsa
Feshawa: Tana samar da launuka daban-daban da tasirin saman, tana ƙara juriya ga lalacewa da tsatsa.
Gyaran ƙyalli: Yana inganta kammalawar saman, yana ƙara kyawun samfur
Shafawa: Yana ƙirƙirar tasirin siffa, ana yawan amfani da shi a cikin kayayyakin ado masu yawa.
Kayan daban-daban na buƙatar maganin saman daban-daban. Muna ba da shawarwari na ƙwararru bisa ga bukatunku.
Menene bukatun kayan aiki a cikin sarrafa CNC?
Abubuwan da ake buƙata ga kayan aiki a sarrafa CNC sun haɗa da:
Kayan ya kamata su kasance masu sauƙin sarrafawa ta injin domin tabbatar da ingancin sarrafawa da kyakkyawan ingancin saman.
Tsayin kayan da ƙarfinsa ya kamata su kasance matsakaici – idan sun yi ƙarfi sosai, suna hanzarta lalacewar kayan aiki; idan sun yi laushi sosai, suna haifar da karkacewa.
Tsarin ciki na kayan ya kamata ya kasance daidaitacce, ba tare da lahani kamar gurɓatawa da ramuka ba.
Ya kamata ƙimar faɗaɗuwar zafi na kayan ta kasance ƙanana don rage karkatar zafi yayin sarrafawa.
Kayan ya kamata ya kasance da ƙarfi da tauri isasshe don jure ƙarfin yankan yayin sarrafawa.
Muna amfani ne kawai da kayan da suka cika ƙa'idodin inganci na gaba don tabbatar da ingancin sarrafawa da aikin samfur.
Ta yaya za a tantance ko ingancin kayan ya dace?
Hanyoyin tantance ingancin kayan aikin CNC sun haɗa da:
Duba takardun shaida na ingancin kayan don tabbatar da cewa sinadaran da halayen injiniya sun cika ka'idoji.
Duban gani: Dole ne saman kayan ya kasance mai santsi, babu tsagewa, tsatsa, ƙazanta, da sauran lahani.
Gwajin tauri: Yi amfani da na'urar gwajin tauri don tabbatar da cika buƙatu.
Gwajin cunkoson abu: Gano daidaiton haɗin abu ta hanyar auna cunkoson abu
Binciken metallographic: Don kayan ƙarfe, duba ƙananan tsarin ciki ta hanyar binciken metallographic.
Gwaji mara lalata: Kamar gwajin ultrasonic, gwajin X-ray, da sauransu, don gano nakasu na ciki
Muna gudanar da tsauraran binciken inganci kan duk kayan da aka saya don tabbatar da cewa kowace tarin kaya ta cika ma'aunin inganci na ƙwarai.