Machinage CNC bu Alliwaas Aliminiyom mooy ponk bu am solo ci defarinu jamono jii, ñu ràññee ko ci kàttanam ci defar ay pàcc yu woyof, yu leer, te jarul lu bare ci bépp sektëer. Dalee ci aeroespas ba ci aparey elektornik yu ñuy jëfandikoo, boole gi mu boole kàttanu machinage, doole, ak bañ a xasar moo tax mu nekk ne-ne bu enjenëer yi ak defarkat yi gën a taamu ci àdduna bi yépp. Jàllarbi bii di na gëstu ponk yu jëkk yi ci… Talaasu CNC, boole ci tànn jumtukaay yi, doxalin yu am solo yi, pexe yu gënal yi, ak jëfandikoo yi ci endustri bi—te loolu lépp ñu ngi ko teg ci xam-xam bu jóge ci HLW, di ab joxekat bu mag ci wàllu liggéeyu mekanig yu teey.
1. Tàggat ci Aliminiyom: Fu mu jóge, Ay melokaanam, ak Njariñam
Aliminiyom mooy metal bi gën a bari ci xolu Suuf si, te dañu koy génne ci minero bu tudd boksit, jaarale ko ci ñaari doxalin:
- Prosesu BayerDañooy tojj boksit bi, boole ko ak sooda kaustik, te segg ko ngir génne alumina (oksid aliminiyom).
- ElektrolisDañuy sawal alumina ci biir benn sàngara bu am fluor, ci jëfandikoo kuran, ngir am aliminiyom bu set wecc. Bu paree, dañu koy sotti ci ay morso, ay palak, walla ay bar ngir liggéey ko.
Ay melokaanam yu gën a fés ci liggéeyu CNC ñoo di:
- Doolé gu rëy lool ci biir diisaayam~1/3 ci diisaayu weñ, teewul mu am doole ju doy ngir ay cér yu taxawale.
- Yomb a liggéey ak màsinDafa dagg ñetti ba ñeenti yoon gën a gaaw weñ walla titàn, loolu di wàññi waxtu liggéey bi ak yàqug jumtukaay bi.
- Mën a xeex laxas: Dafay defar benn pàcc oksid bu naturel; yeneen jëflante (ni melni anodizing) dañuy yokk muusam.
- Yóbbu tàngaay ak kuranBax na lool ngir sinki tàngoor yi, boyoti aparey elektornik yi, ak pàrtiy yi yor kuraŋ.
- Yokkute gu sax: 100% lu ñu mën a jëliwaat, di topp jubluwaayi defar gu sett.
2. Lan mooy Machining CNC?
CNC (Computer Numerical Control) mooy ab jumtukaay bu otomatik buy dindi materyo, di jëfandikoo ab lojisel bu ñu programé ba noppi, ngir wuutu liggéeyu loxo. Li mu indi mooy:
- Dëgg-dëgg: Ay nattukaay yu xat lool yu tollu ci ±0.005 mm (lu am solo lool ci pices yu aerospace ak yu paj).
- DëppooDafa wàññi njuumtey nit yi ci liggéey bu mbooloo.
- Mën a jàpp ci lu bariMën na liggéey ay melokaan yu jafe ci ay masin yu am ay aks yu bare (lu ci ëpp 3 ba 5 aks lañuy gëna jëfandikoo; HLW moom, mën na liggéey ci 4 ba 5 aks).
Masinu CNC yu am solo ngir aliminiyom ñooy:
- Masin yu miling yu CNCWëndeel jumtukaay yu dagg yi ngir defar ay bloku aliminiyom yu taxaw (gën na ci ay pàcc yu amul melokaan bu sax, yu am 3D, ni melni ay takkukaay walla ay pàcci motër).
- Masinu Torn CNCWëndeel morso aliminiyom bu ñu samp, ci biir jumtukaay bu sax di dagg ci materiyo bi (ngir pyes yu mel ni silindar: aks, buusing).
- Jare yu xereñDaggukaay plasma (aluminium bu rëy ba mat 6 poos), daggukaay laser (tóllu yu sew, te leer naññ), ak daggukaay ndox (du soppi melokaanu weñ wi, baax na ci pàcc yu sensible yi).
3. Defaral Aliminiyom bu ñu boole ak masin CNC
Aliminiyom bu sell dafa doyadi lool ngir lu ëpp ci jëfandikoo yi; alloys yi (buñu ko boole ak kuibër, manyeziyom, walla sink) ñoo ciy yokk doole. Kalite yi gën a siiw ngir usinage CNC ñooy:
| Jaxasoo | Melokaan yu am solo | Jëfandikoo yi | Yomb a liggéey | Njëg |
|---|---|---|---|---|
| Juróom-benn téeméer ak juróom-benn ak T6 | Doole ju yam, ak taxaw ci ngóor | Ay takkukaayu oto, ay kadaru welo, ay boyot | Rafet lool | Suuf |
| 7075-T6 | Doolé gu tollook bu aeroespas (bi gën a kawe ci alli) | Laafu roppalaan, pàrtii dawukaay, ay càrtu yu tëyye diis-diis | Diggdóomu | Kawe |
| Juróom-téeméer ak ñaar-fukki 5 ak ñaar-fukki 3 | Mën a dékku ngóor gu kawe | Pàrti gaal (kàddu yi, palake yi), tanki esans | Baax | Diggdóomu |
| Ñaari junni ak ñeent-fukk ak ñett ci T3 | Mën a dékku coono bu kawe | Yaramu fafalnaaw, xaaji oto xare | Diggdóomu | Diggdóomu |
| 2011 | Yomb a mekanise lool | Pàcc yu jaxasoo (pignon yi, raccord yi) | Rafet lool | Diggdóomu |
| 1100 | Alliwaas bi gën a sell (99% Al), kondiktivite bu kawe | Jumtukaayu togg ak waajal lekk, ay xaaj yu rafetale | Baax | Suuf |
HLW dafay digle ñu tànn aloy yu dëppoo ak soxla yu jëfandikoo gi: misaal, 6061 ngir porototip yi, 7075 ngir pàrti yu am doole ju kawe, ak 5052 ngir barab yu géej yi.
4. Aliminiyom ak Weñ: Nattale yu am solo
Tànn diggante aliminiyom ak weñ dafa aju ci jubluwaayu prose bi:
| Cër | Aliminiyom | Weñ |
|---|---|---|
| Diisaay | Woyof (2.7 g/cm³) | Diis (7.8 g/cm³) |
| Yomb a liggéey | Gaaw, te jumtukaay yi duñu gaaw a yàqu | Yéex, te jumtukaay bi day gën a yàqu. |
| Mën a xeex laxas | Am na safara bu mu defaral boppam; soxlawul ñu ko muur. | Dafa laaj ñu pentir ko walla muur ko (bu dul inox) |
| Njëg | Njëgu néeg yi yokk na ( inox dafa gëna seer) | Wàññil ngir weñ woyof/karbon. |
| Doolé | Baax (mu aju ci alloy bi) | Kawe (ngir pàcc yu diis yi) |
5. Gën a baax a jëfe ci liggéeyu aliminiyom ak màsin CNC
HLW dafay jëfandikoo lu ëpp fukki at ak juróom ciy xam-xam ngir gën a baaxal liggéeyu aliminiyom, te di jëm ci:
5.1 Tànn jumtukaay yi
- Wutukaayu mbàtt: 2-flute (ngir gëna yombal génnug xott yi), 3-flute (ngir yamale diggante gaawaay ak doole), walla jumtukaay yu am elis bu kawe (ngir yëkkati xott yi).
- Matiëru jumtukaay: Karbide (bi ñu gëna jëfandikoo ci liggéey bu bare; mën na muñ tàngoor) ak HSS (ngir liggéey bu tuuti te ci alli yaatu).
5.2 Nattukaayu dogg bi
- Gaawaayu wërlaay yu kawe: 1,000–5,000 RPM (ngir jumtukaay bi bañ a xasar).
- Ndoxum seddal bu doyNdoxum seddalukaay bu bari walla ngelaw lu bari dafay tere xorom yi ñu takkante tey tere tàngoor bi mu yokku.
5.3 Nattal ngir yombal defar gi
- Moytul koñ yu ñaw ci biir (jëfandikool ay radius yu tollu walla ëpp 1/3 ci xóotaayu xóot bi).
- Wàññil xóotaayu xur bi ba mu tollu ci 4 yoonu yaatuwaay bi (day wàññi waxtu liggéey bi).
- Wóoral ne xóotaayu miir bi mat na 1 mm walla mu ëpp (lii dafay tax mu bañ a yëngatu walla mu soppiku).
- Jëfandikool dayooy pax yu ñu baaxoo (day wàññi soppi jumtukaay yi).
5.4 Saytu baax gi
- Jumtukaayi seetlu: CMM (Masin yu natt ay kordone) ngir saytu dayo yi; ay nattukaay yu natt xar-xaru kaw gi (Ra 0.8–1.6 μm mën nañu koo am).
- Ginnaaw liggéey bi: Anodisasion (Tip II/III ngir mu bañ a yàqu), pëltru (mu mel ni matt), walla pentir pódar (ngir taaral).
6. Jëfandikoo ci Sektëer yu wuute
Trafalalu aliminiyom bu CNC dafa jàppale ay sektëer yu bare, te kàttanu HLW ci wàllu lepp lu teey moo koy doxal:
- Aerospas/Oto: Pices yu woyof (liir yu laaf yi, takkukaayu motër yi) ngir gën a waññi gasuwaal bi.
- Jumtukaay yu elektrig yu ñuy jëfandikoo: Këfi telefon/ordinatëër (melokaan bu rafet, aar ci EMI).
- Robotik/Otomasiyoŋ: Pàcc yu yàqu-yàqu bu suufe (loxo robot yi, gidaas yu jub yi) ngir mu gaaw a topp.
- Jumtukaayi paj: Ay cér yu jàppanteek yaram (jumtukaayu oparesoŋ, jumtukaayu seetlu) te yomb a setal.
- GéejPees yu dul xasar (kàbb, takkukaay) ngir ndoxum géej.
7. Sarwisi Mecanig CNC yu HLW
HLW mooy joxekat bu wóor ci liggéeyu aliminiyom ak màsin CNC, di joxe:
- Kàttan yi: Fraisage ci 4 ba 5 axe, tournage, perçage, ak parfinir sufaas (anodisation, placage).
- Baax giAm na sàrtifika ISO 9001/IATF 16949; tolluwaayu yobbu pàcc yi mat na sëkk, di 99.1%.
- Kàttanu prodiksiyoŋ: Lu ëpp 100,000 cér/weer (dafa jàppale, dale ci ay porototip ba ci ay prodiksiyoŋ yu yaatu).
- Jàppale: Xoolaat yu DFM, ay nattukaay yu ñàkk-fay, ak toppatoo ginnaaw jaay (wutul li am ayib).
Jokkol ak HLW ngir ay saafara yu ñu la jagleel:
- Telefoon: 18664342076
- Email: info@helanwangsf.com
- Yobbu: DHL/FedEx/UPS walla yobbu ci géej; paase bi (muus, karton, boyet yu bant) ci laaj kiliyan bi.
8. Taggatoo
Machinage CNC bu aliminiyom dafa boole gaawte, njekk, ak yàgg—looloo tax mu nekk lu am solo lool ci defarinu jamono jii. Suñu tànnee alli bu baax, gënal doxalin yi, te booloo ak ay boroom xam-xam yu melni HLW, defar-kat yi mën nañoo waññi seeni depaas te am ay pyes yu gën a baax. Ndax ngir yeesal ci wàllu jawwu-asamaan walla xaralay jëfandikukat, machinage CNC bu aliminiyom dafay wéy di taxawal jëm-kanam ci defarin bu woyof te am kalite bu kawe.
Ñetti nataal yu jàppale jukki bi
Diagramu doxalinu liggéeyu usinu aliminiyom ak CNC
Benn nataal buñuy toppante, di wone doxalinu liggéey bi bépp:
- Góobtu Bauxite → 2. Defar Alumina (Prosesu Bayer) → 3. Sottiw Aliminiyom → 4. Tàllal Mëlo (billets/tóll) → 5. Mecanisaas CNC (fresage/tournage) → 6. Kontorool Kalite (CMM) → 7. Liggéey bu Jege (anodisation) → 8. Pakke bu Mujj.Li taxDafa yombal doxalinu joxe ay jumtukaay ngir jàngkat yi, di feeñalal cér yu am solo yi, la dale ci mbir mu ñu njëkk a jël ba ci cér bu ñu jeexal.