Sarrafa Sassa na Lathe na CNC
Gabatarwa
Sarrafa sassa a lathe na CNC fasaha ce ta kera ta atomatik mai daidaito sosai wadda ke haɗa ka'idojin lathe na gargajiya da tsarin sarrafa lamba ta kwamfuta (CNC). Yana sarrafa yadudduka masu siffar silinda da masu siffa mai rikitarwa daidaitacce daga ƙarfe, filastik, kayan haɗe-haɗe, da itace cikin inganci, yana samar da daidaito mai ɗorewa ga masana'antun motoci, sararin samaniya, kiwon lafiya, na'urorin lantarki, da injiniya mai nauyi. Wannan jagora ta ƙunshi muhimman sassa, ayyukan sarrafawa, manyan fa'idodi, da ƙwarewar ƙwararru don taimakawa masu saye na duniya su zaɓi ingantattun mafita na sarrafa sassa ta lathe na CNC.
Menene sarrafa sassan lathe na CNC?
Sarrafa sassa da lathe na CNC (wanda ake kuma kira juyawa na CNC) wata hanyar kera ta rage abu ce inda sashin aiki ke juyawa a kusa da sandar tsakiya yayin da kayan yankan da ke tsaye ke cire kayan aiki bisa ga umarnin G-code da aka riga aka shirya.
Ba kamar lathe na hannu da ake sarrafa su da ƙugiyoyin hannu ba, tsarin lathe na CNC yana sarrafa hanyoyin kayan aiki, saurin spindle, da saurin ciyarwa ta atomatik, yana ba da damar Daidaito na ±0.001mm da maimaita samarwa a babban adadi. Yana tallafawa sarrafa kayan aiki sau ɗaya tare da matakai da yawa, yana kawar da maimaita matsewa kuma yana tabbatar da daidaiton girma.
Muhimman Sassa na Injin Lathe na CNC da Ayyukansu
Kowane lathe na CNC yana dogara ne akan sassa masu daidaito don samar da sarrafa sassa cikin kwanciyar hankali da daidaito mai girma.
Kashin gitar
Taron gaba yana ɗauke da injin tuki, babban sandar juyawa, da na'urorin daidaita sauri. Yana watsa ƙarfin juyawa zuwa ga abin aiki ta hanyar sandar juyawa, yana tallafawa saurin canzawa don kayan daban-daban da hanyoyin aiki daban-daban.
Tushe
Sandare mai juyawa a tsakiyar da ke canja ƙarfin mota zuwa ga abin aiki. Ingancin spindle yana ƙayyade kwanciyar hankali da daidaiton sarrafawa kai tsaye; spindle masu aiki mai ƙarfi suna tallafawa aiki mai sauri na dogon lokaci.
Tsarin riƙewa: Chuck da Collet
- Chuk: Na'urar riƙewa mai cirewa wadda ke daidaita kanta ko mai zaman kanta mai murfi uku na inci 3/4 don sassan aiki matsakaici zuwa manya.
- TattarawaMatattara mai ƙanƙanta da daidaito mai girma, mai dacewa da ƙananan sassa har zuwa diamita 60 mm.
Bayanin sandar
An sanya shi a gaban headstock don tallafawa dogayen, siraran sassa da hana su lalacewa. Ba a amfani da shi wajen juya fuska don gujewa cikas.
Keken doki
Yana motsawa a kan gadon lathe don daidaita kayan yankan daidai a kan layukan X da Z, yana tallafawa juyawa, fuskantawa, yin rami, da yin zaren.
Gadon lathe
Tushen tsari mai ƙarfi da ke tallafawa dukkan sassa, ke sha girgiza, kuma ke tabbatar da daidaiton injin na dogon lokaci.
Tsarin kayan aiki
- Nau'in turret: Mai riƙe da kayan aiki mai juyawa don sauya kayan aiki da yawa ta atomatik.
- Nau'in gunguTsarin shimfidar kayan aiki na madaidaici don saurin canza kayan aiki.
Allon Sarrafa CNC
Cibiyar umarni don shirye-shirye, sa ido kan aiki, daidaita sigogi, da duba gaba na tsari.
Sub Spindle
Yana maye gurbin tailstock a samfuran ci gaba don ba da damar sarrafa bayan na'ura ta atomatik, yana rage aikin hannu.
Muhimman Ayyukan Sarrafa Sassa na Lathe na CNC
Tsarin lathe na CNC suna aiwatar da ayyuka daban-daban don siffanta sassa da aka kammala a cikin saiti guda:
- JuyawaYana cire manyan adadin kayan daga kan sassan aiki masu juyawa don samar da siffofin silinda.
- FuskantarYana ƙirƙirar saman ƙarshen da suka yi lebur kuma suka yi santsi ta hanyar yanke matakan kayan da suka yi daidai.
- Yankan zarenYana samar da zaren waje ko na ciki da za a iya tsara tsayin zaren da tsawon sa.
- HakoYana ƙirƙirar ramuka zagaye don makaloli da haɗawa.
- Mai gunduraYana faɗaɗa ramuka da aka huda kuma yana inganta daidaiton diamita na ciki.
- Faɗaɗa ramiYana inganta diamita na rami da kamannin saman ƙarshe.
- TaɓawaYana yanke zaren ciki don haɗa dunƙule.
- Tsarawa da RarrabawaYana ƙirƙirar ramuka ko yanke sassa da aka kammala daga guntu.
- Tsari mai ƙwayaYana ƙara saman da aka yi wa tsari don riƙewa da kyau.
- Yanke kusurwaYana cire ƙuraje kuma yana siffanta gefuna masu karkata.
- Juya siffar siririYana samar da siffofin kono.
- ShafeYana kammala saman don ya zama mai santsi bisa ga ƙayyadaddun bayanai.
Saitunan axis a sarrafa sassa da lathe na CNC
Yawan layukan lathe na CNC yana ƙayyade rikitarwar sarrafawa:
- 2-jiyyaJuya asali don sassa masu silinda na al'ada.
- 3/4/5-axisYana ƙara niƙa mai hanyoyi da yawa don sifofi masu rikitarwa.
- 9-jiyoyiYana haɗa juyawar lathe da niƙa ta 5-axis don sarrafa sassa masu rikitarwa a saiti ɗaya.
Kayan da suka dace da sarrafa sassan lathe na CNC
Na'urorin lathe na CNC suna sarrafa nau'ikan kayan masana'antu da dama:
- Kayan ƙarfe: Kai, Aluminiyamu, tagulla, titaniyam
- Ba ƙarafa ba: filastik, kayan haɗe-haɗe, itace
CNC Lathe da Lathe na Hannu: Kwatanantin Sarrafa Sassa
| Fasali | Lathe na CNC | Lathe na hannu |
|---|---|---|
| Hanyar Sarrafawa | Ta atomatik ta hanyar G-code | Ana sarrafa shi da hannu ta ƙwararrun ma'aikata |
| Daidaito | ±0.001mm, maimaituwa mai kyau | ±0.01–0.05 mm, ya danganta da ƙwarewa |
| Inganci | Sau 3–5x mafi sauri; samarwa ba tare da kashe fitilu ba, awanni 24 a rana, kwanaki 7 a mako | An takaita shi da awoyin aiki |
| Saitawa | Saitin farko mai ɗaukar lokaci; shirye-shirye masu sake amfani | Saitin sauri; ana maimaitawa ga kowane rukuni |
| Aiki | Mai aiki guda yana sarrafa injuna da yawa. | Rabo ɗaya-da-ɗaya tsakanin mai aiki da na'ura |
| Amfani mafi dacewa | Sassa masu yawan adadi, masu rikitarwa, da ƙuntataccen daidaito | Samfuran gwaji na ƙaramin adadi, gyare-gyare |
Fa'idodin sarrafa sassa na lathe na CNC na ƙwararru
- Daidaito marar misaltuwaDaidaitattun ƙuntatattun matakai ga muhimman sassa.
- Babban inganciLokutan zagaye masu sauri da samarwa ba tare da katsewa ba.
- Kananan yawan ɓarnar kayaYana rage sharar kayan aiki da kuɗi.
- Sauya-sauyaYana sarrafa kayan daban-daban da siffofi masu rikitarwa.
- Iyawar faɗaɗawaYana tallafawa daga ƙirar samfur na gwaji har zuwa samarwa mai yawa.
- AutomatikaYana tallafawa kera ba tare da ma'aikata a wurin ba ta amfani da robot wajen sauke kaya da bincike.
Amfanin Masana'antu na Sarrafa Sassa da Lathe na CNC
Sarrafa sassa da lathe na CNC yana hidima ga masana'antun duniya masu inganci:
- Motoci: sanduna, bushingi, Kayan aiki, kayan haɗi
- Aerospace: Sassa na injin, sassan tsari masu daidaito
- Likitanci: kayan aikin tiyata, sassan dasa
- Na'urorin lantarki: ƙananan sassa masu daidaito
- Injinni mai nauyi: Sassa na hydraulic, kayan haɗi na inji
Me ya sa zaɓar HLW don sarrafa sassan lathe na CNC ɗinku?
HLW kamfani ne mai amana wajen samar da sabis na sarrafa sassan lathe na CNC na ƙwararru ga masu saye na duniya. Muna ba da:
- Cibiyoyin juya CNC na zamani masu axis 2–9
- Kula da daidaito na ±0.001mm
- Cikakken dacewar kayan (karfe, filastik, kayan haɗe-haɗe)
- Sarrafa sassa masu rikitarwa a saiti ɗaya
- Iyawar samarwa ta atomatik 24/7
- Tsauraran binciken inganci da isasshen isarwa
- Maganin musamman don ƙirƙirar samfurin farko da samarwa mai yawa
Tuntuɓi HLW a yau
Don sarrafa sassa a lathe na CNC da ke da daidaito mai girma kuma mai araha, tuntuɓi HLW yanzu:
- Wayoyi: +86 18664342076
- ImelƘungiyar injiniyoyin info@helanwangsf.comOur za ta ba da farashi kyauta, tallafin fasaha, da mafita na musamman da aka keɓance don buƙatun aikin ku.
